Graco 309572ZAF User Manual

Instructions - PartsPower-Lock™Heated HoseFor use with plural component proportioners. For professional use only.Not approved for use in European expl

Important Two-Component Material Information 10 309572ZAFMoisture Sensitivity of IsocyanatesIsocyanates (ISO) are catalysts used in two component foam

Installation309572ZAF 11InstallationDescriptionThe heated hose maintains proper fluid tem-perature while spraying.Fluid hoses are marked with red tape

Installation 12 309572ZAFConnect Whip Hose to Gun or Gun Manifold1. Overlap A and B component hoses and assemble to gun or gun manifold fittings as sh

Installation309572ZAF 13Connect Heated Hoses1. Lay heated hoses end to end, matching the color coding. Red for component A (ISO), blue for component B

Installation 14 309572ZAF4. Connect electrical wires.a. Ensure electrical wires ends are 5/8 in. (15.9 mm) long. If they are not, use a sharp scissors

Installation309572ZAF 155. Pair electrical wires as follows: A-Hose to A-Hose; B-Hose to B-Hose.a. Insert one wire from heated hose into connector. En

Installation 16 309572ZAF6. For non-RTD hoses only, connect cables (4). Slide insulator sleeves (S) over con-nection. Leave slack in cables as stress

Installation309572ZAF 17

Installation 18 309572ZAFConnect FTS and Heated Dual Whip Hose1. Assemble JIC swivel fitting (5e) in female end of temp sensor (5a). Do not bend or ki

Installation309572ZAF 19FIG. 13216a6bK5c125b8TI17091b49SSTo GunTo Proportioner35aTI18392bNon-RTD HosesRTD 2-Component Hoses5a125b6a6bK123845c145d5e5d5

2 309572ZAFContentsPower-Lock Hose Bundle Part Numbers . . . . . . . . 3Whip Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Adapter

Installation 20 309572ZAFConnect FTS with a Non-Heated Whip Hose or Remote Mix Manifold1. Carefully extend FTS probe (H) into the hose section from th

Installation309572ZAF 21Check Hoses for Leaks1. Grease with Fusion® grease and connect fluid hoses to proportioner fluid manifold (M). Red for hardene

Installation 22 309572ZAFProtective Covering1. Wrap all fluid hose connections with electri-cal tape.2. Fold wire back on hose to ensure adequate stra

Operation309572ZAF 23Operation1. Connect air hose to main air supply, if equipped.2. Connect electrical connectors (12) to con-nector from fluid manif

Maintenance 24 309572ZAFMaintenance1. Before disconnecting or repairing hoses, relieve all fluid pressure and shut off electri-cal power to proportion

Parts309572ZAF 25PartsUsing 261669 Fluid Temperature Sensor (JIC to JIC fittings)▲ Replacement Danger and Warning labels, tags, and cards are availabl

Parts 26 309572ZAFUsing 24M943 Fluid Temperature Sensor (NPT to NPT fittings)▲ Replacement Danger and Warning labels, tags, and cards are available at

Parts309572ZAF 27Using 24K207 RTD 2-Component Hose Fluid Temperature Sensor (JIC to JIC fittings)▲ Replacement Danger and Warning labels, tags, and ca

Parts 28 309572ZAFUsing 24M944 RTD 2-Component Hose Fluid Temperature Sensor (NPT to NPT fittings)▲ Replacement Danger and Warning labels, tags, and c

Parts309572ZAF 29Using 261670 Fluid Temperature Sensor (JIC to NPT fittings)▲ Replacement Danger and Warning labels, tags, and cards are available at

Power-Lock Hose Bundle Part Numbers309572ZAF 3Power-Lock Hose Bundle Part NumbersYou need at least one 50 ft (15.2 m) main hose, one fluid temperature

Parts 30 309572ZAF15F144 Hose Wire JumperUse the 15F144 Hose Wire Jumper to heat only the major volume hose, in a wide ratio system.To build one compl

Parts309572ZAF 318. Install whip hose and gun. Ensure that gun is grounded.9. Connect hoses to proportioner.10.Insulate and protect hoses. See Protect

Accessories 32 309572ZAFAccessoriesScuff GuardUse to keep hose clean and protect it from damage.Part Description246077 7 ft (2.1 m) braided polyester

Technical Data309572ZAF 33Technical DataPower-Lock Heated HoseUS MetricMaximum Air Working Pressure 130 psi 0.9 MPa, 9 barMaximum Fluid Operating Tem

Technical Data 34 309572ZAF* These models include the Xtreme-Wrap Scuff Guard.RTD 2 Component Hose (For GCA Reactors) Maximum Fluid Working Pressure24

Technical Data309572ZAF 35

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Power-Lock Hose Bundle Part Numbers 4 309572ZAFStandard 2 Component HoseRTD 2-Component Hose (for use with GCA Controlled Reactors)Hose AssemblyLength

Power-Lock Hose Bundle Part Numbers309572ZAF 5Airless 2 Component HoseCustom Application 2 Component Hose ✖ Stranded wire (no connectors).‡ Two FTS ca

Power-Lock Hose Bundle Part Numbers 6 309572ZAFFluid Temperature Sensor (FTS) KitsFluid Temperature Sensor Kits (FTS, RTD;for use with GCA Controlled

Warnings309572ZAF 7WarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Warnings 8 309572ZAFTOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, o

Important Two-Component Material Information309572ZAF 9Important Two-Component Material InformationIsocyanate Conditions Material Self-ignition Keep C