Graco 312878J User Manual

Installation - Operation Shot ControllerFor use with non-flammable polyurethane foams. For professional use only.Not approved for use in European expl

Component Identification 10 312878JDisable Run Screen Shot Editing • Setup screen #7Enter Learn Mode • Setup screen #8Exit Learn Mode • Setup screen #

Component Identification312878J 11Run Screen Run Screen VariablesAvailable operating modes vary by setup but will include “Sh” for predefined shot mo

Component Identification 12 312878JFIG. 4: Screen Navigation DiagramSplash ScreenIdle Run ScreenMaintenance ModeRun ScreenShot EditingDispensingRun Sc

Conversion Kit Installation312878J 13Conversion Kit Installation Install New Reversing Switch Activator Plate 1. Remove front cover (CA). 2. Remove ri

Conversion Kit Installation 14 312878JInstall Linear Sensor 5. Place the magnet bracket plate (9) on the left side of the activator plate (21).6. Pass

Conversion Kit Installation312878J 15Install Electrical Enclosure 18. Remove three screws (DD) holding wire access cover to the electrical cabinet.19.

Conversion Kit Installation 16 312878JInstall Shot Controller 24. Remove the two left side crown nuts (EA) from the display (EC).25. Apply thread seal

Conversion Kit Installation312878J 17Disable Motor Standby OperationA shot delivered while the Reactor™ electric motor and hydraulic pump are ramping

Conversion Kit Installation 18 312878JSimplified Schematic, Shot Controller WiringFIG. 11: H25, H40 Conversion Kit Wiring DiagramFAFBFDFEFFKey:FA Shot

Conversion Kit Installation312878J 19Simplified Schematic, Shot Controller Electrical #/--/.,%&4).$)#!4)/.2)'(4).$)#!4)/.-%#(!.)#!,2%6%23)

Related Manuals 2 312878JContentsRelated Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Models . . . . . . . . . . . . . . . . . .

Conversion Kit Installation 20 312878JSimplified Schematic, Alternate Gun Connection./2-!,,9/0%.37)4#('5.42)''%237)4#(2%452.$)30

Setup312878J 21SetupHydraulic Proportioner SetupSee hydraulic proportioner manual 312062.Controller SetupTo enter the setup screens, press and hold th

Setup 22 312878JTo edit a shot sequence, navigate to setup screen #3. Hit the top soft key to move to the next screen then use the up and down arrows

Setup312878J 23Setup Screen #7: Enable/Disable Run Screen Shot Editing or “Initiate Shot” button To enable or disable Run Screen Shot Editing of the “

Setup 24 312878JLearn Mode Learn mode enables the shot controller to learn the left-most and right-most piston positions. To do this, the standard pi

Setup312878J 25Piston Size Define Piston Size1. Remove then re-supply power to the shot controller.2. Within 20 seconds of the Idle Run Screen appear-

Setup 26 312878JOptional External Machine ControlAn optional external machine control interface can be installed if desired. The external machine will

Setup312878J 27Dispense Request LineFor the external machine to request a shot Pin #8: Dis-pense Request should be momentarily connected to Pin #1: Ex

Setup 28 312878JFIG. 15: Timing Diagram Example - Request and Dispense Shot #3TIME (milliseconds)15 12045 75 10560 90 180 280 330Pin #9: Ready StatusP

Operation312878J 29Operation StartupSee hydraulic proportioner operation manual 312062.Change Operating ModeOperating modes Shot (“Sh”) and Manual (“M

Models312878J 3ModelsIPH-25 SERIES IPH-40 SERIES CONVERSION KIT * Full load amps with all devices operating at maximum capabilities. Fuse requirem

Operation 30 312878JSequence Mode OptionsCalibrationThe Shot Meter dispenses a programmed shot amount based on the measured motion of the pump during

Operation312878J 31Dispense Material A shot can be initiated using either the gun trigger or the “Initiate Shot” button. See “Tap” and “Hold” Gun Mod

Pressure Relief Procedure 32 312878JPressure Relief Procedure1. Relieve pressure in gun and perform gun shutdown procedure. See gun manual 312888.2. C

Troubleshooting312878J 33Troubleshooting Error Codes FIG. 17: Error Alert ScreenError Code Error Icon Cause Possible SolutionsE11A key has been press

Parts 34 312878JParts Hydraulic ProportionerRefer to hydraulic proportioner repair manual 312063 for parts lists for each hydraulic proportioner.Conve

Parts312878J 35* Software token 24F322 is required to install software before use◆ Parts included in Kit 24A071 which can be pur-chased separately.† P

Technical Data 36 312878JTechnical DataAll other brand names or marks are used for identification purposes and are trademarks of their respective owne

Performance Charts312878J 37Performance ChartsFlow Rate in lb/min (kg/min)Pressure in psi (MPa, bar)05(2.3)25(11.4)15(6.8)35(15.9)45(20.5)2000(13.8, 1

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Warnings 4 312878JWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Warnings312878J 5ELECTRIC SHOCK HAZARDImproper grounding, setup, or usage of the system can cause electric shock.• Turn off and disconnect power at ma

Isocyanate Hazard 6 312878JIsocyanate Hazard Material Self-ignition Moisture Sensitivity of IsocyanatesIsocyanates (ISO) are catalysts used in two c

Component Identification312878J 7Component IdentificationIPH System Key:A Hydraulic ProportionerB Shot Controller, HMI, and BracketC Electrical Enclos

Component Identification 8 312878JHuman Machine Interface (HMI) Key:AA Up arrow keyAB Down arrow keyAC Mode select buttonAD Top soft keyAE Bottom sof

Component Identification312878J 9Icons Icon Function Shown on Screen(s)General IconsConfirm changes • AllExit without saving changes • AllNext• Setup