Graco 332562B User Manual

OperationProMix® PD2K ElectronicProportioner332562BENPositive displacement proportioning of 2-component materials helps reduce waste. Manual system wi

Important Isocyanate (ISO) InformationImportant Isocyanate (ISO) InformationIsocyanates (ISO) are catalysts used in twocomponent materials.Isocyanate

Important Isocyanate (ISO) InformationChanging MaterialsNOTICEChanging the material types used in yourequipment requires special attention to avoidequ

Glossary of TermsGlossary of TermsAdvanced Display Module (ADM) -theuser interface for the system. SeeAdvanced Display Module, page 16.Enhanced Fluid

OverviewOverviewUsageThis electronic two-component paint proportionercan blend most two-component paints, includingquick-setting paints (those with a

OverviewTypical Installation (MC1000, MC2000)HAZARDOUS (CLASSIFIED) LOCATIONNON-HAZARDOUSLOCATIONONLYFigure 9ComponentDescription★ Components A throug

OverviewTypical Installation (MC0500)HAZARDOUS (CLASSIFIED) LOCATIONNON-HAZARDOUSLOCATIONONLYFigure 10ComponentDescription★ Components D, E, and F are

Advanced DisplayModuleAdvanced Display ModuleADM DisplayThe ADM display shows graphical and textinformationrelated to setup and spray operations.For d

Advanced D isplayModuleUSB Upload ProcedureUse this procedure to install a system configurationfile and/or a custom language file.1. If necessary, follow

Advanced DisplayModuleADM Keys and IndicatorsNOTICETo prevent damage to the softkey buttons, do notpress the buttons with sharp objects such as pens,p

Advanced D isplayModuleSoft Key IconsThe following icons appear in the ADM display,directly to the left or right of the soft key whichactivates that o

ContentsModels... 3Related Manuals ... 6Warni

Advanced DisplayModuleKey FunctionStandbyStopPress to stop all pumps and put system in Standby.Pressure CheckPresstostartapumppressurecheck.Volume Che

Advanced D isplayModuleNavigating the ScreensThere are two sets of screens:• The Run screens control mixing operations anddisplay system status and da

Booth ControlBooth ControlBooth ControlDisplayThe booth control is the main control deviceused by the operator for daily painting functionsincluding:

Booth ControlBooth ControlKeys and IndicatorsKey/IndicatorDefinition and FunctionAlarm Reset Key andIndicator• Red LED is solid when an alarm condition

OperationOperationPre-operation ChecklistGo through the Pre-Operation Checklist daily, beforeeach use.✔ChecklistSystem groundedVerify all grounding co

OperationInitial System Setup1. Change optional setup selections todesired parameters, as described inSetup Mode Screens, page 38.2. Set recipe and flu

OperationSprayingTo spray in a multiple color system, also seeMultiple Color Systems, page 60.NOTE: See RunMode Screens, page 31, for furtherscreen in

OperationPurgingTo purge one color and fill with a new color, seeColor Change,page 60.Flush Mixed MaterialThere are times when you only want to purge t

OperationFlush the SystemFollow this procedure before:• the first time material is loaded into the equipment• servicing• shutting down equipment for an

OperationPressure Relief ProcedureFollow the Pressure Relief Procedurewhenever you see this symbol.This equipment stays pressurized until pressureis m

ModelsModelsSee Figs. 1–7 for component identification labels, including approval information and certification.Part No.SeriesMaximum Air WorkingPressur

OperationValve SettingsDose valves and purge valves are factory set with thehex nut (E) 1-1/4 turns out from fully closed.Figure 14 Valve AdjustmentSh

Run Mode ScreensRun Mode ScreensNOTE: Selection fields and buttons that aregrayed-out on the screens are not currently active.Splash ScreenAt power up,

Run M ode ScreensHome Screen KeyKey Description DetailsADateandTimeSee Advanced Screen 1, page 55,toset.BMenuBarRun Screens. Use left and right arrow

Run Mode ScreensKey Description DetailsE Pump Animation andDiagnostic InformationFPump Number (1–4)G Material (A or B)HAvailable ColorsJPump Inlet Col

Run M ode ScreensSpray ScreenThe Spray screen displays the following information:• Active Recipe(can be changed on this screen)• Target Ratio• Actual

Run Mode ScreensFill ScreenThe Fill screen displays the following information forthe pump assigned to the current color:• Material. Select Color (A),

Run M ode ScreensUsage ScreenThe first Usage screen displays the current job usageand grand total usage of component A, B, A+B, andsolvent (S). The sec

Run Mode ScreensJobs ScreenThe Jobs screen displays the 200 most recent jobnumbers, recipes, and A+B volumes in a log, withdate, time, and User ID.Fig

Setup Mode ScreensSetupModeScreensPress on any Run screen to enter the Setupscreens.NOTE: Selection fields and buttons that aregrayed-out on the screen

Setup M ode ScreensSystem Screen1System screen 1 includes the following fields whichdefine your system.Figure 29 System Screen 1, During StandbyFigure 3

ModelsFigure 3 Model MC2000 (High Pressure)Identification LabelFigure 4 Model MC0500 Identification LabelFigure 5 Non-Intrinsically Safe Color Change Co

Setup Mode ScreensSystem Screen2System screen 2 sets the following system operatingparameters.Figure 31 System Screen 2, in Standby ModeFigure 32 Syst

Setup M ode ScreensStall Test PressureSet the minimum stall test pressure. The settingshould be approximately 50 psi (0.35 MPa, 3.5 bar)higher than th

Setup Mode ScreensSystem Screen3System screen 3 sets the following system operatingparameters.Figure 33 System Screen 3Multiple GunsEnable this option

Setup M ode ScreensInformation for Systems with Multiple GunsThe Multiple guns feature enables the ability tosimultaneously track up to 60 different m

Setup Mode ScreensSystem Screen4System screen 4 sets the following system operatingparameters. This screen is needed only for systemsthat use AWI.Figu

Setup M ode ScreensRecipe ScreenFigure 40 Valid Recipe ScreenRecipeEnter the desired recipe number (1-60).Recipe 0UseRecipe0toflushthesystem.• If a rec

Setup Mode ScreensPressure Low LimitEnter the lowest target pressure which the operatoris allowed to enter from the Spray screen or boothcontrol. The

Setup M ode ScreensFlush ScreenFigure 42 Flush ScreenFlush NumberEnter the desired flush sequence (1-5). For hardto flush colors, select a longer sequen

Setup Mode ScreensPump Screen 1NOTE: Your system may include 2, 3, or 4 pumps.Information for each pump is accessible under aseparate tab in the menu

Setup M ode ScreensPump Screen 2Pump screen 2 sets the pressure transducer settingsfor the pump.Figure 45 Pump Screen 2, Default Settings EnabledFigur

ModelsFigure 6 Intrinsically Safe Color Change Control(Accessory) Identification LabelFigure 7 Booth Control Identification LabelFigure 8 Pump Expansion

Setup Mode ScreensPump Screen 3Pump screen 3 sets the pressure alarm limits for thepump.When Inlet Pressure in Pump Screen 1, page 48 isset to Disable

Setup M ode ScreensCalibrate Screen 1Calibrate Screen 1 initiates a pump pressure check(stall test) for the selected pump. During the test, theStall T

Setup Mode ScreensCalibrate Screen 3Calibrate Screen 3 initiates a calibration of anaccessory solvent meter. During the test, the VolumeVerification sc

Setup M ode ScreensMaintenance Screen 1Use this screen to set maintenance intervals. Setto0todisablethealarm.NOTE: The Pump Stall Test cannot be disab

Setup Mode ScreensMaintenance Screen 4Maintenance screen 4 displays cycle counts for aselected color, catalyst, or solvent valve.Press and hold the Re

Setup M ode ScreensAdvanced Screen 1Advanced screen 1 sets the following displayparameters.Figure 61 Advanced Screen 1LanguageDefines the language of t

Setup Mode ScreensAdvanced Screen 2Advanced screen 2 sets display units (US or metric).Figure 62 Advanced Screen 2Display UnitsSelect the desired disp

Calibration ChecksCalibration ChecksPump PressureCheckNOTE: Enter the transducer calibration data beforedoing the pressure check.Perform the pressure

Calibration ChecksPump Volume Check1. Set the mix manifold to the SPRAY position.2. The pump and lines must be primed with color orcatalyst before doi

Calibration ChecksSolvent MeterCalibration1. Set the mix manifold to the FLUSH position.2. The meter and lines must be primed withsolvent before doing

Related Man ualsRelated ManualsManual No. Description3A2800 PD2K Proportioner Repair-PartsManual, ManualSystems332457 PD2K Proportioner InstallationMa

Color ChangeColor ChangeColor Change Module Kits are available as anaccessory. See manual 332455 for completeinformation.Single Color Systems1. Follow

System ErrorsSystem ErrorsSystem errors alert you of a problem and helpprevent off-ratio spraying. There are three types:Advisory, Deviation, and Alar

System ErrorsError CodesNOTE: When an error occurs be sure to determine the code before resetting it. If you forget which codeoccurred, use the Errors

System ErrorsPumping ErrorsNOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents theapplicable compone

System ErrorsCodeType Description ProblemCause SolutionDH0#AlarmNo StallPump #Pump failed thestalltest; did not stall oneither the upstroke orthe down

System ErrorsCodeType Description ProblemCause SolutionThere is a restriction onthe outlet side of thepump or color stack.Make sure there are norestri

System ErrorsPressure ErrorsNOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents theapplicable compon

System ErrorsCodeType Description ProblemCause SolutionP9F#Alarm Press.Sens.Failed Inlet#Inlet pressuretransducer has failed.Inlet pressuretransducer

System ErrorsSystem ErrorsCodeType Description ProblemCause SolutionEB00 Rec-ordStop ButtonPressedRecordofastopbuttonpress.Indicates system stopkey on

System ErrorsCodeType Description ProblemCause SolutionCAGXAlarmComm. ErrorGatewaySystem does notdetect a CGM thatwas registeredasbeing connected atpo

WarningsWarningsThe followingwarnings are for the setup, use, grounding, maintenance and repair of this equipment. Theexclamation point symbol alerts

System ErrorsUSB ErrorsCodeType Description ProblemCause SolutionEAUX AdvisoryUSB Busy USB drive is inserted,download is inprogress.Indicates USB port

System ErrorsMiscellaneous ErrorsNOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents theapplicable c

System ErrorsCalibration ErrorsNOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents theapplicable com

System ErrorsMaintenance ErrorsNOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents theapplicable com

MaintenanceMaintenancePreventive Maintenance ScheduleThe operating conditions of your particular systemdetermine how often maintenance is required.Est

Technical DataTechnical DataPositive DisplacementProportionerU.S.MetricMaximum fluid workingpressure:MC0500 Systems withLow-Pressure Pumps300 psi 2.1 M

Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing itsname to be free from def

WarningsWARNINGINTRINSIC SAFETYIntrinsically safe equipment that is installed improperly or connected to non-intrinsically safeequipment will create a

WarningsWARNINGTOXIC FLUID OR FUMESToxic fluids or fumes can cause serious injury or death if splashed in the eyesoronskin,inhaled, or swallowed.• Read