Graco 308017W User Manual

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Instructions–Parts List
308017W
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
CARBON STEEL
Check–Matet450 Pumps
WITH PRIMING PISTON, AND
SEVERE–DUTY ROD AND CYLINDER
U.S. Patent Nos. 5,147,188 and 5,154,532.
Table of Contents
List of Models 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service
Troubleshooting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Tools 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disconnecting the Displacement Pump 14. . . . . . . .
Reconnecting the Displacement Pump 15. . . . . . . .
Displacement Pump Service 16. . . . . . . . . . . . . . . . .
Parts 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Performance Charts 33. . . . . . . . . .
Dimensions 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Hole Layout 47. . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Information 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model 222768 Shown
0423A
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1 2 3 4 5 6 ... 47 48

Summary of Contents

Page 1 - Check–Matet450 Pumps

Instructions–Parts List308017WImportant Safety InstructionsRead all warnings and instructions in this manual.Save these instructions.CARBON STEELCheck

Page 2 - List of Models

10 308017OperationFlush the Pump Before First UseThe pump is tested with lightweight oil, which is left into protect the pump parts. If the fluid you

Page 3 - EQUIPMENT MISUSE HAZARD

308017 11OperationStarting and Adjusting the Pump (continued)10. With the pump and lines primed, and with ade-quate air pressure and volume supplied,

Page 4 - MOVING PARTS HAZARD

12 308017TroubleshootingWARNINGTo reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Relief P

Page 5 - TOXIC FLUID HAZARD

308017 13TroubleshootingPROBLEM CAUSE SOLUTIONErratic or acceleratedpump speed.Exhausted fluid supply. Refill and prime.Fluid is too heavy for pump pr

Page 6 - Installation

14 308017ServiceRequired ToolsD Torque wrenchD Bench vise, with soft jawsD Rubber malletD HammerD O-ring pickD 13 mm (1/2 in.) dia. brass rodD Set of

Page 7

308017 15ServiceReconnecting the Displacement Pump1. Make sure the coupling nut (104) and the couplingcollars (105) are in place on the displacement r

Page 8

16 308017ServiceDisplacement Pump ServiceDisassemblyWhen disassembling the pump, lay out all removedparts in sequence, to ease reassembly.NOTE: Repair

Page 9

308017 17ServiceFig. 51342210111121223130232445or363Lips of v-packings must face down.Throat Packing Detail1219253517Valve Plug (remove and clean).See

Page 10 - Operation

18 308017Service13. Place the flats of the piston seat (16) in a vise.Using a 13 mm (1/2 in.) dia. brass rod (EE), un-screw the piston guide (14) from

Page 11

308017 19ServiceReassembly (Refer to Fig. 8)1. Place a 13 mm (1/2 in.) diameter brass rod length-wise in a vise. Install a new piston seal (15*) onthe

Page 12 - Troubleshooting

2 308017List of ModelsMaximum AirWorking PressureMaximum FluidWorking PressureModel No. Description MPa bar psi MPa bar psi222770 10:1 ratio Monarkr P

Page 13

20 308017Service6. Lubricate the throat packings and glands, andinstall them in the outlet housing (10) one at a timein the following order, with the

Page 14 - Required Tools

308017 21ServiceFig. 8134221011*133314*15*11*21223130231624{4{5or{3{63{Lips of v-packings must face down.Throat Packing Detail121*92519*20180425B35Det

Page 15

22 308017Notes

Page 16 - Displacement Pump Service

308017 23PartsModel 222770, Series A10:1 Ratio Monark Pump (UHMWPE and PTFE Packed)Model 235626, Series A10:1 Ratio Monark Pump (PTFE Packed)Ref.No. P

Page 17

24 308017PartsModel 222768, Series A20:1 Ratio President Pump(UHMWPE and PTFE Packed)Ref.No. Part No. Description Qty.101 222772 AIR MOTOR, PresidentS

Page 18

308017 25PartsModel 246933, Series A20:1 Ratio President Pump(Tuffstack Throat Packed)Ref.No. Part No. Description Qty.101 222772 AIR MOTOR, President

Page 19 - NSm (22–28 ft-lb)

26 308017PartsModel 222769, Series A34:1 Ratio Senator Pump (shown)(UHMWPE and PTFE Packed)Model 224660, Series A34:1 Ratio Quiet Senator Pump(UHMWPE

Page 20

308017 27PartsModel 237492, Series A34:1 Ratio Stubby Senator Pump (shown)(UHMWPE and PTFE Packed)Model 237780, Series A34:1 Ratio Stubby Quiet Senato

Page 21

28 308017PartsModel 222778, Series A55:1 Ratio Bulldog Pump (shown)(UHMWPE and PTFE Packed)Model 222813, Series A55:1 Ratio Quiet Bulldog Pump(UHMWPE

Page 22 - 22 308017

308017 29PartsModel 237208, Series A55:1 Ratio Stubby Bulldog Pump (shown)(UHMWPE and PTFE Packed)Model 237779, Series A55:1 Ratio Stubby Quiet Bulldo

Page 23 - Model 222770, Series A

308017 3SymbolsWarning SymbolWARNINGThis symbol alerts you to the possibility of seriousinjury or death if you do not follow the instructions.Caution

Page 24

30 308017Displacement Pump PartsNOTE: Refer to page 32 for the available throat packing kits.Model 222790, Series B Displacement Pump, UHMWPE and PTFE

Page 25 - (Tuffstack Throat Packed)

308017 31Displacement Pump Parts05938A1 (Ref)*910*11131415*3320*}24 (Ref)3142*}2812351241723253022}19}1816*1121*}Model 222790 Shown132Refer to page 32

Page 26

32 308017Throat Packing KitsUHMWPE and PTFE Throat Packing Repair Kit 222774, used on Displacement Pumps 222790, 237206, and 237450Ref.No. Part No. De

Page 27

308017 33Technical Data (Monark Pumps)WARNINGBe sure that all fluids and solvents used are chemically compatible with theWetted Parts listed below. Al

Page 28

34 308017Technical Data (Monark Pumps)03006009001200150018000.0 0.5 1.0 1.5FLUID FLOW(TEST FLUID: 1900 CENTIPOISE OIL)psibarMPagpmliters/minTo find Fl

Page 29

308017 35Technical Data (President Pumps)WARNINGBe sure that all fluids and solvents used are chemically compatible with theWetted Parts listed below.

Page 30 - Displacement Pump Parts

36 308017Technical Data (President Pumps)0600120018002400300036000.0 0.5 1.0 1.5 2.00600120018002400300036000.0 0.5 1.0 1.5 2.0FLUID FLOW(TEST FLUID:

Page 31

308017 37Technical Data (Senator Pumps)WARNINGBe sure that all fluids and solvents used are chemically compatible with theWetted Parts listed below. A

Page 32 - Throat Packing Kits

38 308017Technical Data (Senator Pumps)0600120018002400300036000.0 0.5 1.0 1.5 2.0 2.5gpm1545601.9210210.421.261.6819 95752.103.8 7.642412612168162502

Page 33 - Technical Data (Monark Pumps)

308017 39Technical Data (Quiet Senator Pumps)WARNINGBe sure that all fluids and solvents used are chemically compatible with theWetted Parts listed be

Page 34

4 308017WARNINGSKIN INJECTION HAZARDSpray from the spray gun/dispense valve, hose leaks or ruptured components can inject fluid into yourbody and caus

Page 35 - Sound Power Levels (dBa)

40 308017Technical Data (Quiet Senator Pumps)0600120018002400300036000.0 0.5 1.0 1.5 2.0 2.5gpm1545601.90.421.261.6819 95752.103.8 7.6300.84ABCABC5.73

Page 36

308017 41Technical Data (Bulldog Pumps)WARNINGBe sure that all fluids and solvents used are chemically compatible with theWetted Parts listed below. A

Page 37

42 308017Technical Data (Bulldog Pumps)0100020003000400050000.0 0.5 1.0 1.5 2.0 2.5gpm601.91.68203.8 7.660300.84ABCABC7075.740 809.5140142102128028350

Page 38

308017 43Technical Data (Quiet Bulldog Pumps)WARNINGBe sure that all fluids and solvents used are chemically compatible with theWetted Parts listed be

Page 39

44 308017Technical Data (Quiet Bulldog Pumps)FLUID FLOW(TEST FLUID: 1900 CENTIPOISE OIL)0100020003000400050000.0 0.5 1.0 1.5 2.0 2.5gpm601.91.68203.8

Page 40

308017 45Notes

Page 41

46 308017Dimensions0423AModel 222768 ShownABCDEFPumpModelA B C D E(air inlet)F(fluid outlet)222770,2356261188 mm(46.25 in.)365 mm(14.35 in.)826 mm(32.

Page 42

308017 47Mounting Hole LayoutPRESIDENT PUMPS MONARK PUMPS63.5 mm(2.50”)22.2 mm(0.875”)62.50 mm(2.461”)38.5 mm(1.516”)31.2 mm(1.230”)54.1 mm(2.131”)44.

Page 43

48 308017Graco Standard WarrantyGraco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workma

Page 44

308017 5WARNINGFIRE AND EXPLOSION HAZARDImproper grounding, poor ventilation, open flames or sparks can cause a hazardous condition andresult in a fir

Page 45 - 308017 45

6 308017InstallationGeneral InformationNOTE: Reference numbers and letters in parenthesesin the text refer to the callouts in the figures and theparts

Page 46 - Dimensions

308017 7InstallationFluid Line AccessoriesInstall the following accessories in the positions shownin Fig. 1, using adapters as necessary:D Install a f

Page 47 - Mounting Hole Layout

8 308017InstallationGroundingWARNINGFIRE AND EXPLOSION HAZARDBefore operating the pump, ground thesystem as explained below. Also readthe section FIRE

Page 48 - Graco Information

308017 9OperationPressure Relief ProcedureWARNINGSKIN INJECTION HAZARDThe system pressure must be manuallyrelieved to prevent the system fromstarting

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