Graco 308149P User Manual

Instructions – Parts ListGRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001CARBON STEELCh

10 308149Installation(HYDRAULIC-POWERED PUMPS)NOTE: Reference numbers and letters in parenthesesin the text refer to the callouts in the figures and t

308149 11Installation(HYDRAULIC-POWERED PUMPS)SYSTEM ACCESSORIESWARNINGA fluid drain valve (M) is required in your system tohelp reduce the risk of se

12 308149Operation(ALL MODELS)Pressure Relief ProcedureWARNINGSKIN INJECTION HAZARDFluid under high pressure can be in-jected through the skin and cau

308149 13Operation(AIR-POWERED MODELS)With the pump and lines primed, and with adequate airpressure and volume supplied, the pump will start andstop a

14 308149Operation(HYDRAULIC-POWERED MODELS)Starting and Adjusting the PumpSupply fluid to the pump, per the requirements of yoursystem.Refer to Fig.

308149 15TroubleshootingWARNINGTo reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Relief P

16 308149ServiceWARNINGTo reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Relief Procedure

308149 17ServiceFig. 6King, Bulldog, andViscount Pumps(Model 222835Shown)Premier Pumps(Model 222940Shown)01403B13420914ATorque to 129–142 N.m (95–105

18 308149ServiceReconnecting the Displacement PumpCAUTIONBe sure to use at least two people when lifting,moving, or disconnecting the pump. This pump

308149 19ServiceDisplacement Pump DisassemblyWhen disassembling the pump, lay out all the removedparts in sequence, to ease reassembly. Clean all part

2 308149Table of ContentsWarnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 7. . . . . . . . . . . . .

20 308149Service10. Pull the seal (39) and seat (11) out the top of theintake housing (17). See Fig. 10. If the seat isdifficult to remove, turn the h

308149 21Service01166A0920AFig.1013422Intake check valve(see detail at right)11131421222324THROAT PACKING DETAIL2025151DETAIL OFINTAKE CHECK VALVE1712

22 308149ServiceReassemblyRefer to Fig. 11 for reassembly.1. Install the intake valve seat (11) in the intakehousing (17), with the large bevel of th

308149 23Service*21*22*2324*THROAT PACKING DETAIL*251DETAIL OFINTAKE CHECK VALVE173419401120DETAIL OFPISTON CHECK VALVE154687*1216*42*40*42*41*1217189

24 308149Service16. Lubricate the throat packings and glands, andinstall them in the outlet housing (19) one at a timein the following order, with the

308149 25PartsModel 222828 Pump, Series AModel 246935 Pump, Series A12:1 Ratio, with Bulldog Air Motor0917A101105108107106104102103Ref PartNo. No

26 308149PartsModel 222835 Pump, Series BModel 246936 Pump, Series A24:1 Ratio, with King Air Motor0914A101105108107106104102103Ref PartNo. No. D

308149 27PartsModel 222940 Pump, Series A39:1 Ratio, with Premier Air Motor01403B101105108107106104102103109Ref PartNo. No. Description Qty101 2

28 308149PartsModel 222810, Series BModel 246934, Series ADisplacement Pump0919A*22*2319*163447*17*25*21*39*3940**4241*131813224*2206581091211151439

308149 29PartsModel 222810, Series BModel 246934, Series A Displacement PumpRef PartNo. No. Description Qty1 184002 ROD, displacement; sst 12 184006 P

308149 3SymbolsWarning SymbolWARNINGThis symbol alerts you to the possibility of seriousinjury or death if you do not follow the instructions.Caution

30 308149Technical Data(Model 222828 and 246935 Bulldog Pump)Ratio 12:1 (Standard Bulldog Air Motor). . . . . . . . . . . . . . . . . . . . . . . . .

308149 31Technical Data(Model 222829 Quiet Bulldog Pump)Ratio 12:1 (Quiet Bulldog Air Motor). . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32 308149Technical Data(Model 222835 and 246936 King Pump)Ratio 24:1 (Standard King Air Motor). . . . . . . . . . . . . . . . . . . . . . . . . . . .

308149 33Technical Data(Model 222901 Quiet King Pump)Ratio 24:1 (Quiet King Air Motor). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34 308149Technical Data(Model 222940 Premier Pump)Ratio 39:1 (Premier Air Motor). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

308149 35Technical Data(Model 222902 and 246937 Viscount Pump)Maximum fluid working pressure 15.9 MPa, 159 bar (2300 psi). . . . . . . . . . . . . . .

36 308149DimensionsModel 222835 ShownABD0913CEPump Model A B C D E222828,2469351333.6 mm(52.5 in.)540.5 mm(21.28 in.)793.1 mm(31.22 in.)664.7 mm(26.17

308149 37Mounting Hole Layouts88 mm(3.464”)94.28 mm(3.712”)11.1 mm(0.437”)DIA (4)94.28 mm(3.712”)101.6 mm(4.0”)50.8 mm(2.0”)0653Three M16 x 2.0HolesBu

38 308149Graco Standard WarrantyGraco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workma

4 308149WARNINGSKIN INJECTION HAZARDSpray from the gun/valve, hose leaks, or ruptured components can inject fluid into your body andcause extremely se

308149 5WARNINGFIRE AND EXPLOSION HAZARDImproper grounding, poor ventilation, open flames or sparks can cause a hazardous condition andresult in a fir

6 308149Notes

308149 7InstallationGroundingWARNINGFIRE AND EXPLOSION HAZARDBefore operating the pump, ground thesystem as explained below. Also readthe section FIRE

8 308149Installation(AIR-POWERED PUMPS)NOTE: Reference numbers and letters in parenthesesin the text refer to the callouts in the figures and theparts

308149 9Installation(AIR-POWERED PUMPS)SYSTEM ACCESSORIESWARNINGA bleed-type master air valve (E) and a fluid drainvalve (M) are required in your syst