Graco 313289S User Manual

Repair-PartsXM Plural-Component SprayersFor spraying two-component epoxy and urethane protective coatings in hazardous and non-hazardous locations. Fo

Overview 10 313289SComponents A and BIMPORTANT!Material suppliers can vary in how they refer to plural component materials.Be aware that in this manua

Before Repair313289S 11Before RepairLocationGroundingConnect ground wire clamp (FG) to a true earth ground. If wall power is used to power controls or

Before Repair 12 313289SPressure Relief ProcedureRelieve A and B Fluid Pressure1. Engage trigger lock.2. Press .3. If fluid heaters are used, shut the

Before Repair313289S 1311. Disengage trigger lock.12. Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place. Trigg

Flush 14 313289SFlushFlush Mixed MaterialFlush Mix ManifoldUse Solvent Pump1. Press to turn off system. Follow Pressure Relief Procedure, page 12.

Flush313289S 157. Close solvent pump air valve (CB) and solvent shut-off valve (AK) at mix manifold.8. Follow Pressure Relief Procedure, page 12. 9. E

Flush 16 313289SEmpty and Flush Entire System (new sprayer or end of job)NOTE: • If system includes heaters and heated hose, turn them off and allow t

Flush313289S 175. Open recirculation valves (AC, AD) for respective pump dispense side. Run pumps until the A and B reservoirs are empty. Salvage the

Shutdown Entire System 18 313289SShutdown Entire SystemFollow this procedure before prolonged shutdown or before servicing equipment.1. Follow Pressur

XM Setup and Troubleshooting Guide313289S 19XM Setup and Troubleshooting GuideThe following setup information will help ensure the system is setup pro

2 313289SContentsRelated Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Warnings . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 20 313289STroubleshootingNOTE: The sprayer operates using air pressure. Many prob-lems are caused by inadequate air supply. The inlet

Troubleshooting313289S 21Pumps do not run when Run Mode is selected and the blue LED is illuminated.Air pressure to pumps too low Increase pressure to

Troubleshooting 22 313289SSystem runs erratically. Air filter(s) clogged. Replace elements. Clean. Replace element(s). See page 31.Air supply hoses un

Alarms313289S 23AlarmsView Alarms When an alarm occurs the alarm information screen automatically displays. It shows the current alarm code along with

Alarms 24 313289SAlarm Codes and TroubleshootingAlarm Code Alarm Problem When Active Cause SolutionGeneral Performance AlarmsR4B Ratio High B (Overdos

Alarms313289S 25P4AP4BPressure high Always Fluid pressure is above maxi-mum.Decrease main air regulator or feed pump pressure.DAA DABPump runaway, abo

Alarms 26 313289SB4A Dosing size A alarm Spray The fluid dosing size is greater than 45 cc when fast dosing is turned off.Adjust the B side fluid rest

Alarms313289S 27V1M Voltage low control Always Voltage dropping below 9 Vdc from power supply.Change air filter in control filter regulator. See Repla

Alarms 28 313289SOptional User-Settable Spray LimitsT5AT5BTemperature exceeded alarm limitsAlways, if enabled Fluid temperature exceeded high or low a

Alarms313289S 29Possible Alarms by ModeThe following table outlines the alarms that you may receive while operating the system. The alarms are categor

Related Manuals313289S 3Related ManualsManuals are available at www.graco.com.Component Manuals in U.S. English:Manual Description312359XM Plural-Comp

Alarms 30 313289SAlarm Code KeyUse the following table as a quick guide to determine alarm codes.LED Diagnostic InformationThe following LED signals,

Repair313289S 31RepairFollow Shutdown Entire System procedure, page 18, if service time may exceed pot life time, before servicing fluid components, a

Repair 32 313289SUser Interface/Control BoxNOTE: This section covers all components included in the wall power supply control box option and the instr

Repair313289S 33Update USB Module Software1. Remove shroud. See Remove Shroud.2. Use software token 16A265. See Graco Control Architecture™ Module Pro

Repair 34 313289SUpdate Fluid Control Module (FCM) Software1. Remove shroud. See Remove Shroud.2. Use software token 16A265. See Graco Control Archite

Repair313289S 35Replace Alarm1. Remove shroud. See Remove Shroud.2. Disconnect power.3. Remove four nuts (4); leave two nuts on left side of panel tig

Repair 36 313289SReplace Display Battery1. Perform steps 1-4 under Upgrade Software sec-tion, page 35.2. Use a flat head screwdriver to pry out old ba

Repair313289S 377. Remove front display panel (204d) and gasket (204g).8. Discard old display assembly.9. Place new front display panel (204d) and gas

Repair 38 313289SAlternator Power Supply Control ComponentsAlternator Module RepairAlternator Repair Kit 257147 is available to replace tur-bine beari

Repair313289S 39Replace Alternator Regulator1. Remove shroud. See Remove Shroud, page 322. Disconnect main power.3. Remove four nuts (4); leave two nu

Warnings 4 313289SWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Repair 40 313289SAir ControlsRemove Air Control Assembly1. Remove shroud. See Remove Shroud, page 32.2. Disconnect air motor air lines and system air

Repair313289S 41r_xm1a00_312359_313289_9_93447319326332325333332345342b343330340331342a342cGaugeGauge342d

Repair 42 313289SFluid Control AssemblyDosing Valve Assembly1. Follow Pressure Relief Procedure, page 12.2. Disconnect all fluid lines from dosing val

Repair313289S 43SensorsReplace Fluid Pressure Sensor1. Close main air shutoff valve on air supply line and on system.2. Relieve fluid pressure. See Pr

Repair 44 313289SPump AssemblyPrior to servicing the pump assembly you must first remove either the entire pump assembly or the displace-ment pump and

Repair313289S 454. Use a wrench to hold the tie rod flats to keep the rods from turning. Unscrew the nuts (129) from the tie rods (128) and carefully

Repair 46 313289SSolvent Pump1. Follow Pressure Relief Procedure, page 12.2. Disconnect fluid line (140) and air lines (107, 126) from solvent pump.3.

Electrical Schematics313289S 47Electrical SchematicsAlternatorModule(255728)18 1 PSI1.5FCM(Min)FluidControlModule(255920)Display Module,Rear (288997)F

Electrical Schematics 48 313289SNXT Motor ANXT Motor B90/110 psi (.58/.76MPa, 5.8/7.6 bar)Relief Valve3/8 in. O.D. x 4 in. longTube w/ Muer20 psi (.1

Electrical Schematics313289S 49AlternatorModule(255728)CAN_L+V_CANCAN_HV_CAN_RTNSHLDJ112345CAN_L+V_CANCAN_HV_CAN_RTNSHLDJ212345CAN_L+V_CANCAN_HV_CAN_R

Warnings313289S 5INTRINSIC SAFETYIntrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will creat

Electrical Schematics 50 313289S+EXE(5VDC)-PRESSURE+PRESSURE-EXE(COM)SHLDPressureTransducer(15M669)12345J2+EXE(5VDC)-PRESSURE+PRESSURE-EXE(COM)SHLDPre

Electrical Schematics313289S 51PowerSupply(15V747)FluidControlModule(255920)Display Module,Rear (288997)Front (255727)Cable, CANCable, CAN(15V779)Pres

Electrical Schematics 52 313289SSimplified Pneumatic Schematic, XM Sprayer with Wall PowerNXT Motor ANXT Motor B90/110 psi (.58/.76MPa, 5.8/7.6 bar)Re

Electrical Schematics313289S 53PowerSupply(15V747)+V_CANV_CAN_RTNJ112345DisplayModule, Rear(288997)Front(255727)BUTTON_DOWNARWBUTTON_UPARWBUTTON_CLEAR

Electrical Schematics 54 313289SDetailed Electrical Schematic, XM Sprayer with Wall Power (page 2)NOTE: NC indicates the wire is not connected.+EXE(5V

Junction Box Wiring Schematics313289S 55Junction Box Wiring SchematicsL1L2L3102DSCTB2T1T21121112211231120T3NN1021102210231020380V WYE3 PHASE230V DEL

Junction Box Wiring Schematics 56 313289S128CBHEATER432110A1120240V1500 WATT#14 BLK#14 BLK#14 BLK#14 BLK125 126 127 128 129 130 131 132 133 134 135 13

Junction Box Wiring Schematics313289S 57

Parts 58 313289SPartsXM Plural-Component Sprayers92911287515(attaches to 317)107(attaches to 325)8553112658535416645860, 615965626394XM_B_ _ Models95X

Parts313289S 59XM Plural-Component SprayersWLE1576545311690, 127117, 118, 119899316838481821548776527686888510612610410513810766 or 6712913213313

Warnings 6 313289SEQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury.• Do not operate the unit when fatigued or under the influence of d

Parts 60 313289SXM Plural-Component Sprayers29272223212424706923383334583068515311311412012112213596115137ti21281a

Parts313289S 61Common Parts▲Replacement Danger and Warning labels, tags, and cards are available at no cost.❄Not shown.✓Not assembled.Ref. Part Descri

Parts 62 313289SParts Varying by ModelXM1_ _ _ and XM2_ _ _ ModelsRef. Part DescriptionXM-50 Plural-Component Sprayer ModelsXM1A00 XM1B00 XM1C00 XM1D0

Parts313289S 63XM1_ _ _ and XM2_ _ _ Models (continued)† Must purchase when installing fluid heaters on a non-heated sprayer.❄Not shown.✓Not assembled

Parts 64 313289SParts Varying by Model (continued)XM3_ _ _ and XM4_ _ _ ModelsRef. Part DescriptionXM Plural-Component Sprayer ModelsXM3A00 XM3B00 XM3

Parts313289S 65XM3_ _ _ and XM4_ _ _ Models (continued)† Must purchase when installing fluid heaters on a non-heated sprayer.❄Not shown.✓Not assembled

Parts 66 313289SParts Varying by Model (continued)XM5_ _ _ and XM6_ _ _ ModelsRef. Part DescriptionXM Plural-Component Sprayer ModelsXM5A00 XM5B00 XM5

Parts313289S 67XM5_ _ _ and XM6_ _ _ Models† Must purchase when installing fluid heaters on a non-heated sprayer.❄Not shown.✓Not assembled.❖Assemble r

Parts 68 313289SParts Varying by Model (continued)XM7_ _ _ and XM8_ _ _ ModelsRef. Part DescriptionXM Plural-Component Sprayer ModelsXM7A00 XM7B00 XM7

Parts313289S 69XM7_ _ _ and XM8_ _ _ Models† Must purchase when installing fluid heaters on a non-heated sprayer.❄Not shown.✓Not assembled.❖Assemble r

Models313289S 7ModelsCheck the identification plate (ID) for the 6-digit part number of the sprayer. Use the following matrix to define the constructi

Parts 70 313289SControl Box (255771) PartsAir Power and Electric Power Versions201202204c204a, 204d232232238221204e204f210228229230240241243215224, 22

Parts313289S 71▲Replacement Danger and Warning labels, tags, and cards are available at no cost.❄Not shown.zBase electronic components do not have XM-

Parts 72 313289SControl Box Power Supply OptionsAlternator AssemblyAir Regulator Assembly262, 263260261265263r_256991_313293_7ar_256991_313293_9268266

Parts313289S 73Wall Power Supply Assembly✖Used on XM_A_ _ models only.❄Not shown.272262260271263273270273r_256991_313293_3a1Wall Power Supply Assembly

Parts 74 313289SAir Controls Module (255761) Parts★Parts included in Air Controls Kit 255772 (purchase separately).* Early models used 114469 for 5/32

Parts313289S 75Junction Box (256540) Parts▲Replacement Danger and Warning labels, tags, and cards are available at no cost.❄Not shown.ti18663a43143740

Parts 76 313289SFluid Control Assembly Parts✠See Dosing Valve manual 313342 for more informa-tion.‡ See Xtreme Displacement Pumps manual 311762 for mo

Parts313289S 77Air Inlet Manifold (255762) Parts❄Not shown.601606614608604610607617616611605616611616602609617613r_xm1a00_312359_313289_21a611602Ref.

Parts 78 313289SAlternator Module (255728) Parts▲Replacement Danger and Warning labels, tags, and cards are available at no cost.❄Not shown.7017087077

Parts313289S 79Repair and Spare Parts ReferenceNOTE: Part numbers and sub-assemblies may change. See www.graco.com for most current part numbers and m

Models 8 313289SApprovals:See appropriate column on page 7.NOTE: See Repair and Spare Parts Reference, page 79, for more information. See Related Manu

Accessories and Kits 80 313289SAccessories and Kits20-Gallon Hopper Kit, 255963One complete double-wall 20-gallon hopper. See man-ual 312747 for more

Accessories and Kits313289S 81Desiccant Dryer Kit, 256512For use with 20-gallon hoppers. See manual 406739 for more information.Caster Kit, 256262For

Dimensions 82 313289SDimensionsSystem Dimensions without Hoppers70.0 in.(1788.0 mm)38.0 in.(965.2 mm)36.0 in.(914.4 mm)39.5 in.(1003.3 mm)ti21282a

Dimensions313289S 83System Dimensions with Hoppers72.5 in.(1841.5 mm)43.1 in.(1094.7 mm)98.6 in.(2504.4 mm)Two 20-Gallon HoppersSide MountedTwo 20-Gal

Dimensions 84 313289SSystem Dimensions with HoppersOne 20-Gallon Hopper and One 7-Gallon Hopper70.0 in.(1788.0 mm)33.4 in.(848.4 mm)79.1 in.(2009.1 mm

Technical Data313289S 85Technical Data* Minimum flow rate is dependent on material being sprayed and mixing capability. Test your material specific t

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Overview313289S 9OverviewIsocyanate HazardMaterial Self-IgnitionMoisture Sensitivity of IsocyanatesIsocyanates (ISO) are catalysts used in two compone