Graco 3A0261H User Manual

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Summary of Contents

Page 1 - 1053/1093

3A0261HENSetup - Operation 1053/1093Control BoxPatented meter and dispense system for precise one-component micro-dispensing. Not for use in explosive

Page 2 - Contents

Valve Connection Kits 10 3A0261H24E846, 1053 Dispense Valve with Added Up Validation/Actuation KitNOTE: PX-HOME must be below PX-UP. PX-HOME may have

Page 3 - Related Manuals

Valve Connection Kits3A0261H 1124E846 Electrical socket schematicRef Part Description Quantity1 96/0098/99 SCREW, socket head, 10-24x1.50 22 16C798 PL

Page 4 - Warnings

Valve Connection Kits 12 3A0261H24E847, 1093 Dispense Valve with Added Actuation KitNOTE: PX-HOME must be below PX-UP. PX-HOME may have been supplied

Page 5 - 3A0261H 5

Valve Connection Kits3A0261H 1324E847 Electrical socket schematicRef Part Description Quantity3 ADM00022 COVER, connector, dsub, 15p, 45deg 14 81/0360

Page 6 - Component Identification

Setup 14 3A0261HSetupMotor Driven1. Connect Dispense Valve I/O, Start Options, and Motor logic cables. If level controls are installed, connect Level

Page 7 - Grounding

Startup3A0261H 15StartupNOTE: See HMI Operation starting on page 16 for detailed HMI instructions.1. Press the Control Power On button. 2. Navigate to

Page 8

HMI Operation 16 3A0261HHMI OperationScreen Navigation DiagramsMotor Driven FIG. 2Main ScreenMetering Valve ControlShot Size/Flow RateLevel 1 ControlL

Page 9 - 3A0261H 9

HMI Operation3A0261H 17Main ScreenNOTE: The Error Code button is shown on every screen on the Motor Driven model.Screen Access ButtonsAll buttons on t

Page 10 - Up Validation/Actuation Kit

HMI Operation 18 3A0261HMetering Valve Control ScreenNOTE: A “1” indicates that the button is in the “ON” posi-tion. A “0” indicates that the button i

Page 11 - 3A0261H 11

HMI Operation3A0261H 19DV Valve ModeThis mode actuates an optional dispense valve.OPENIn this mode, the dispense valve is held in the open posi-tion,

Page 12 - Actuation Kit

2 3A0261HContentsRelated Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Warnings . . . . . . . . . . . . . . . . . . . . . . . .

Page 13 - 3A0261H 13

HMI Operation 20 3A0261HShot Size Screen Select Shot Size/Flow Rate Combination Use this to change the selected shot by entering a num-ber between 1 a

Page 14 - Adjust Amplifier

HMI Operation3A0261H 21Level 1 Control ScreenNOTE: The Error Code button is shown on every screen. See the Main screen for definition, page 17.NOTE: I

Page 15 - Dispensing Operation

HMI Operation 22 3A0261HLevel 2 Control ScreenNOTE: A “1” indicates that the button is in the “ON” posi-tion. A “0” indicates that the button is in th

Page 16 - HMI Operation

HMI Operation3A0261H 23Shutdown Timer button/indicatorNOTE: If the level control option has not been pur-chased the Shutdown Timer button is disabled.

Page 17 - Main Screen

HMI Operation 24 3A0261HPurge Timer ScreenNOTE: The Error Code button is shown on every screen. See the Main screen for definition, page 17.Purge Time

Page 18 - Metering Valve Control Screen

HMI Operation3A0261H 25NOTE: The current Purge Timer time is shown in the bottom text box below the Purge Timer button.Calculating the Purge Timer Set

Page 19 - 3A0261H 19

HMI Operation 26 3A0261HStatus ScreenNOTE: A “1” indicates that the button is in the “ON” posi-tion. A “0” indicates that the button is in the “OFF” p

Page 20 - Shot Size Screen

HMI Operation3A0261H 27Motor Status ScreenNOTE: A “1” indicates that the button is in the “ON” posi-tion. A “0” indicates that the button is in the “O

Page 21 - Level 1 Control Screen

HMI Operation 28 3A0261HSupervisor ScreenNOTE: A “1” indicates that the button is in the “ON” posi-tion. A “0” indicates that the button is in the “OF

Page 22 - Level 2 Control Screen

HMI Operation3A0261H 29Valve TypeOnly one of the three valve type options can be enabled at any given time. This feature is enabled at the time of bui

Page 23 - 3A0261H 23

Related Manuals3A0261H 3Related ManualsComponent manuals in U.S. English. Part Description313812 Dispensit 1093313566 Dispensit 1053-10B334001 1053 Va

Page 24 - Purge Timer Screen

HMI Operation 30 3A0261HSupervisor Help ScreenThis screen describes the various reload and shot options in the Supervisor screen. To get to the Setup

Page 25 - 3A0261H 25

HMI Operation3A0261H 31Motor Error Codes ScreenThese screens give descriptions of the motor error codes.

Page 26 - Status Screen

Pressure Relief Procedure 32 3A0261HPressure Relief Procedure1. Turn main air supply shut-off/bleed valve to the off position. This will bleed air fro

Page 27 - Motor Status Screen

Customer Inputs3A0261H 33Customer Inputs Name DescriptionCustomer Start (Input) When a momentary contact closure is applied to this input, the start d

Page 28 - Supervisor Screen

Maintenance 34 3A0261HMaintenanceNOTE: If material is leaking, see Troubleshooting onpage 34.See Related Manuals on page 3 for dispense valve and feed

Page 29 - 3A0261H 29

Schematics3A0261H 35SchematicsNOTE: USE WIRE FERRULES ON DRIVE CONNECTIONSON8SW-1 LOCATED UNDER DRIVE HOUSING CLOSEST TO DRIVE FACENOTE: SET DIP S

Page 30 - Supervisor Help Screen

Schematics 36 3A0261HI1.7I1.6I1.5I1.4I1.3I1.2I1.1I1.0Q0.7Q1.0Q0.5Q0.6Q0.3Q0.42L849Q0.1Q0.257PG-288PG-118PG-188PG-124PG-2I0.42MI0.7I0.66I0.510PG-231I0.

Page 31 - Motor Error Codes Screen

Schematics3A0261H 37FPE GROUND STUD GRN/YEL (14 AWG )HMI GR/YEL (22 AWG )PLC-1 GRN/YEL (14 AWG)EXP-1 GRN/YEL (16 AWG)FIL-1 GRN/YEL (16 AWG)DRIVE-1 GR

Page 32 - Shutdown

Schematics 38 3A0261H

Page 33 - Customer Inputs

Technical Data3A0261H 39Technical DataMaximum Ambient Temperature. . . . . . . . . . . . . . . . . . . . 110°F (43°C)Maximum Operating Temp . . . . .

Page 34 - Troubleshooting

Warnings 4 3A0261HWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Page 35 - 3A0261H 35

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Page 36 - 36 3A0261H

Warnings3A0261H 5PRESSURIZED EQUIPMENT HAZARDFluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and ca

Page 37 - FIGURE 2

Component Identification 6 3A0261HComponent IdentificationControl BoxesPower input/fuse holder, 81/0365-3/11, can be set to either 115V or 230V. To de

Page 38 - 38 3A0261H

Grounding3A0261H 7GroundingThis product must be grounded. In the event of an elec-trical short circuit, grounding reduces the risk of electric shock b

Page 39 - Technical Data

Valve Connection Kits 8 3A0261HValve Connection KitsThese valve connection kits enable certain valves to be used with this control package. Each kit c

Page 40 - Graco Information

Valve Connection Kits3A0261H 924E845 Electrical socket schematicRef Part Description Quantity1 96/0098/99 SCREW, socket head, 10-24x1.50 22 16C798 PLA

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