Graco 3A1164B User Manual

Repair-PartsProControl™ 1KS3A1164BENGAutomatic system for fluid management of single component coatings. Includes flow control, flushing, and color ch

Grounding 10 3A1164BGroundingCheck ResistanceHave a qualified electrician check resistance between each ProControl component and true earth ground. If

Pressure Relief Procedure3A1164B 11FIG. 2: Color Change SolenoidsTI12826aSolvent Solenoid OverridesSolenoid Identification LabelSolenoidIdentification

Pressure Relief Procedure 12 3A1164B

Troubleshooting3A1164B 13TroubleshootingNOTE: Do not use the fluid in the line that was dis-pensed off ratio as it may not cure properly.Alarm CodesTa

Troubleshooting 14 3A1164BSolenoid TroubleshootingFIG. 4: Fluid Station Board and SolenoidsTI15916aPurge Valve B SolenoidPurge Valve A SolenoidDose Va

Troubleshooting3A1164B 15NOTE: Refer to the Schematic Diagrams, page 26. If the dispense or purge valves are not turning on or off correctly, it could

Troubleshooting 16 3A1164BWall Mount Fluid Manifold TroubleshootingSee FIG. 5.FIG. 5. Wall Mount Fluid ManifoldKey:MA Component A MeterDVA Component A

Troubleshooting3A1164B 17EasyKey Barrier Board DiagnosticsSee FIG. 6 and Table 2 to troubleshoot the EasyKey barrier board. Also see the EasyKey Elect

Troubleshooting 18 3A1164BEasyKey Display Board DiagnosticsSee FIG. 7 and Table 3 to troubleshoot the EasyKey display board. Also see the EasyKey Elec

Troubleshooting3A1164B 19Table 3: EasyKey Display Board DiagnosticsConnector/Indicator DescriptionJ1 Graphic Display BacklightJ4 Ribbon Cable to Membr

2 3A1164BContentsRelated Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Equipment Approvals . . . . . . . . . . . . . . . . . . .

Troubleshooting 20 3A1164BDiscrete I/O Board DiagnosticsSee FIG. 8 and FIG. 9 to troubleshoot the Discrete I/O board. Also see the System Electrical S

Troubleshooting3A1164B 21FIG. 9: 255766 Discrete I/O BoardJLSPurge InputJob Complete InputExternal Color Change ReadySpareDigital Input CommonSpecial

Troubleshooting 22 3A1164BFluid Station Control Board DiagnosticsSee FIG. 10 and Table 4 to troubleshoot the fluid station control board. Also see the

Troubleshooting3A1164B 23Table 4: Fluid Station Control Board DiagnosticsLED Connector and Pin Nos. Signal Description DiagnosisD15 J1, 1 & 2 Air

Troubleshooting 24 3A1164BColor Change Board DiagnosticsSee FIG. 11 and Table 5 to troubleshoot the color change board. Also see the System Electrical

Troubleshooting3A1164B 25Table 5: Color Change Board DiagnosticsLED Connector and Pin Nos.Board 1 Signal DescriptionBoard 2 Signal Description Diagnos

Schematic Diagrams 26 3A1164BSchematic DiagramsSystem Pneumatic Schematic3/8 AIR FILTERMANUAL DRAIN5 MICRONWALL MOUNT ONLYFLUSH AIR TO FLUID INLET 1/

Schematic Diagrams3A1164B 27EasyKey Electrical SchematicJ94321GREEN/BLACK/WHITE 22 AWG RED/BLACK/WHITE 22 AWG BLACK 18 AWG RED 18 AWG - +ALARM- - + D

Schematic Diagrams 28 3A1164BSystem Electrical Schematic NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix 2KS sys

Schematic Diagrams3A1164B 29System Electrical Schematic NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix 2KS syst

Related Manuals3A1164B 3Related ManualsComponent Manuals in EnglishEquipment ApprovalsEquipment approvals appear on the following labels which are att

Service 30 3A1164BServiceBefore Servicing1. Flush system and follow Pressure Relief Proce-dure, page 10, if service time may exceed pot life time and

Service3A1164B 31Servicing EasyKeyUpdating SoftwareTo update software, upload new software from your PC using the basic web interface. See manual 3133

Service 32 3A1164BReplacing Line Filter1. Follow Before Servicing, page 30.2. Unlock and open EasyKey door with its key.3. Note position of line filte

Service3A1164B 33Replacing Barrier Board1. Follow Before Servicing, page 30.2. Unlock and open EasyKey door with its key.3. Disconnect the cables and

Service 34 3A1164BFIG. 16: Barrier Board Connectors and FusesDo not remove this screwJ1 (Power In)J4 (Power to Display Board)J5(Power to Fluid Station

Service3A1164B 35Control BoxReplacing Control Board1. Follow Before Servicing, page 30.2. Disconnect fiber optic wires (J4, J6) and all cables (J1, J3

Service 36 3A1164BFIG. 18: Fluid Station Control Box301313316315311302320303314317309318304333307312330334319305TI15916aTI15917a3253343433063103083323

Service3A1164B 37Replacing SolenoidsThe Fluid Station Control Box has a minimum of 4 sole-noids. If you have options installed, you have additional (o

Service 38 3A1164BServicing Flow MeterCoriolis Meter1. Follow Before Servicing, page 30.2. To remove and service the Coriolis meter, see man-ual 31359

Service3A1164B 39Servicing Color Change Module, Color/Catalyst Valves, and Dump Valves1. Follow Before Servicing, page 30.2. See manual 312787 for the

System Configuration and Part Numbers 4 3A1164BSystem Configuration and Part NumbersModelsThe part number for your equipment is printed on the equipme

Service 40 3A1164BServicing Flow ControlPreparation1. Follow Before Servicing, page 30.2. Disconnect all air and fluid lines from the flow con-trol re

Service3A1164B 41Servicing the V/P Valve1. Follow Before Servicing, page 30.2. Remove the four screws (605) holding the bracket (614) to the housing (

Service 42 3A1164B

Parts3A1164B 43PartsProControl 1KS SystemThe part number for your equipment is printed on the equipment identification labels. See FIG. 1 for location

Parts 44 3A1164BPart No. 262380, without meter or flow controlPart No. 262381, with G3000 meter, without flow controlPart No. 262382, with G3000 meter

Parts3A1164B 45Part No. 262380, without meter or flow controlPart No. 262381, with G3000 meter, without flow controlPart No. 262382, with G3000 meter

Parts 46 3A1164BEasyKey Controls277869 EasyKey, with Display201215214f213, 223, 206221 211203204218209207 205, 206, 209212TI12496b214d214e,214j214l, 2

Parts3A1164B 47277869 EasyKey, with Display▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.Parts labeled n/a are not

Parts 48 3A1164B262363 Fluid Station Control Box301313316315311302320303314317309318304333307312330334319305TI15916aTI15917a325334343306310308332326TI

Parts3A1164B 49262363 Fluid Station Control BoxNOTE: Parts are shown on page 48, unless noted.▲ Replacement Danger and Warning labels, tags, and cards

System Configuration and Part Numbers3A1164B 5Standard Features AccessoriesHazardous Location ApprovalModels using a G3000, G3000HR, or intrinsically

Parts 50 3A1164B262364 Valve Stack‡ Parts included in Valve Seat Kit 24A351 (purchase separately). (Optional Carbide Seat Kit 15U932 is available sepa

Parts3A1164B 51249849 Flow Control Regulator* Parts included in Regulator Service Kit 15G843. Purchase separately.‡ Parts included in Sensor Service K

Parts 52 3A1164B

Technical Data3A1164B 53Technical Data* Dependent on programmed K-factor and application. The maximum allowable flow meter pulse frequency is 425 Hz (

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Warnings 6 3A1164BWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Warnings3A1164B 7SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cu

Warnings 8 3A1164BTOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

Important Two-Component Material Information3A1164B 9Important Two-Component Material InformationIsocyanate ConditionsMaterial Self-ignitionKeep Compo