Graco 3A2098H PCF manuals

Graco 3A2098H PCF User Manual (142 pages)

Brand: Graco | Category: Gateways/controllers | Size: 9.15 MB |

English

Table of contents

PrecisionSwirl

1

Contents

2

Related Manuals

3

4 3A2098H

4

Fluid Plate Kits

5

Assemblies

6

Automation Gateway Assemblies

7

Warnings

8

3A2098H 9

9

System Configurations

10

3A2098H 11

11

12 3A2098H

12

Overview

13

Fluid Plate Assembly Overview

14

Cartridge

15

Ambient Mastic

15

Heated Mastic

15

Rotary Switch on FCM

15

Expansion Swirl Enclosure

16

TI12362a

17

Swirl Control DGM

19

Key Tokens

20

Installation

21

Install Control Center

22

Electrical Connections

23

Connect Light Tower Accessory

23

If multiple fluid plates

24

Pinout of FCM Port 1

25

(pin 5)

26

Connect Fluid and Air Lines

27

Install Cable Assemblies

28

3A2098H 29

29

30 3A2098H

30

Discrete Gateway Module

31

System Setup

32

Configure Control Settings

33

Configure Mode Settings

34

Configure Delay Settings

34

Configure Flow Meter Settings

35

Configure Pressure Loop

35

Settings

35

Adjust Pressure Sensors

36

Configure Errors

36

Setup Maintenance

37

Schedule/Parameters

37

Configure Valve to Swirl

37

Association and Motor Error

37

Configure Swirl Settings

38

Configure Gateway Settings

38

Setup Styles

38

Configure Advanced Settings

38

On/Off Delays

39

Operation

40

Maintenance Mode Operation

41

Method 1. Using a gram scale

42

Optional:

43

44 3A2098H

44

Automation Control (Normal

45

Operation)

45

46 3A2098H

46

Precharge Modes

47

Regulator On Delay Value

48

Typical Job Cycle

49

Typical Job Cycle Chart

50

Control Charts

51

Control Charts (continued)

52

Pressure Relief Procedure

57

Shutdown

58

USB Data

59

Custom Language File

60

Download Procedure

61

Upload Procedure

61

Troubleshooting

62

Flow Meter

63

Fluid Regulator

63

Dispense Valves

64

Swirl Dispenser

64

Gateway Module

65

LED Diagnostic Information

65

View Errors

66

Diagnose Errors

66

System Events and Errors

67

68 3A2098H

68

3A2098H 69

69

70 3A2098H

70

3A2098H 71

71

72 3A2098H

72

3A2098H 73

73

74 3A2098H

74

Swirl Events and Errors

75

Maintenance

76

TI12319A

77

TI12320A

77

TI12334A

79

TI12335A

79

Fluid Plate Assembly

80

Replace Solenoid

81

Transducer

81

Replace Fluid Control Module

82

Replace Transducer O-Rings

83

Repair Fluid Regulator

84

Replace Amplifier

85

Calibrate Amplifier

85

86 3A2098H

86

Control Center Assembly

87

Replace Swirl Board 16K570:

88

Replace DIN Rail Assembly

89

Replace Fuses

90

Control Centers

91

92 3A2098H

92

Control Center Assembly Parts

93

Fluid Plate Assembly Parts

94

3A2098H 95

95

96 3A2098H

96

Parts Varying by Assembly

98

Display Overview

99

Display Details

99

Soft Keys

100

Navigation within Screens

100

Setup Mode

101

102 3A2098H

102

3A2098H 103

103

Single fluid plate system

104

2-fluid plate system

104

Fluid Plate Setup Screens

105

106 3A2098H

106

3A2098H 107

107

108 3A2098H

108

Keyboard Screen

109

Swirl Setup Screen

109

Run Mode

110

3A2098H 111

111

Dispense Control Modes

112

3A2098H 113

113

114 3A2098H

114

D-Sub Cable 123793

115

116 3A2098H

116

118 3A2098H

118

DGM Digital Input

119

DGM Digital Outputs

120

DGM Analog Inputs

121

DGM Analog Outputs

121

(CGM) Connection Details

122

TI11814A

122

TI11815A

123

TI11816A

124

CGM I/O Data Map

125

126 3A2098H

126

3A2098H 127

127

128 3A2098H

128

3A2098H 129

129

130 3A2098H

130

CGM Command Interface

131

132 3A2098H

132

3A2098H 133

133

134 3A2098H

134

3A2098H 135

135

Swirl Commands

136

Units Definitions

137

Automation Inputs

138

Automation Outputs

139

Technical Data

140

3A2098H 141

141

Graco Standard Warranty

142

Graco Information

142

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