Graco 3A2176J User Manual

3A2176JENRepair - PartsHFRL and HFRSHydraulic, Plural-Component, Fixed-Ratio Proportioner.For pouring and dispensing laminates and silicones.For profe

Warnings10 3A2176JWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Warnings3A2176J 11FIRE AND EXPLOSION HAZARDFlammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help preventfire a

Warnings12 3A2176JMOVING PARTS HAZARDMoving parts can pinch, cut or amputate fingers and other body parts.• Keep clear of moving parts.• Do not operat

Warnings3A2176J 13

Important Two-Component Material Information14 3A2176JImportant Two-Component Material InformationIsocyanate ConditionsMaterial Self-ignitionKeep Comp

A (Red) and B (Blue) Components3A2176J 15Changing Materials• When changing materials, flush the equipment mul-tiple times to ensure it is thoroughly c

Operation16 3A2176JOperationShutdown1. Park pumps.a. From the Home screen, press and selectStandby mode.b. Press . Material will dispense. Pump willpa

Operation3A2176J 17Flushing• Flush out old fluid with new fluid, or flush out oldfluid with a compatible solvent before introducingnew fluid.• Use the

Repair18 3A2176JRepairPumplineSee Z-Series Chemical Pumps manual, HFR HydraulicDriver manuals for more detailed pumpline repair infor-mation.Remove Ch

Repair3A2176J 195. Unthread smaller cylinder from hydraulic driver andslide inside larger cylinder. Use punch slots in lubecylinder to aid rotation if

2 3A2176JContentsRelated Manuals ...3Models ...4HFR-Laminate (HFRL) ...4HFR-S

Repair20 3A2176JInstall Chemical PumpsReconnect or install a different size chemical pump toachieve desired ratio.1. Install ISO lube cylinder on A si

Repair3A2176J 21Remove HFR Hydraulic DriverThis procedure removes the HFR Hydraulic Dr iver soreplacement parts can be installed. See HFR HydraulicDri

Repair22 3A2176JRemove PowerHouse PumplineThe Hydraulic Power Pack must be removed to performsome Hydraulic Power Pack repair procedures. In orderto r

Repair3A2176J 236. While supporting the pumpline, remove the threebolts on each side of the machine securing thepump support brackets to the machine b

Repair24 3A2176JInstall PowerHouse PumplineThe Hydraulic Power Pack must be removed to performsome Hydraulic Power Pack repair procedures. In orderto

Repair3A2176J 25Hydraulic Power Pack RepairFIG. 8: Hydraulic DC Power PackH20H25H23H11H10H08H24H13H12H09H14H05H06H19H17H18H46H34H35H15H16H04H29H02H21,

Repair26 3A2176JRemove Hydraulic Power Pack Shroud1. Remove four screws from base of shroud.2. Lift shroud off of Hydraulic Power Pack.Install Hydraul

Repair3A2176J 27Adjust Motor Control Module SelectorSwitchThe Motor Control Module uses an 8-position selectorswitch (S) to set system maximum wor kin

Repair28 3A2176JInstall Motor Control ModuleThis procedure starts assuming that the old Motor Con-trol Module is removed from the machine. See RemoveM

Repair3A2176J 29Install Hydraulic Power PackThis procedure assumes the Hydraulic Power Pack hasbeen removed from the machine and is assembledexcept fo

Related Manuals3A2176J 3Related ManualsManuals are available at www.graco.com.Component manuals in U.S. English:System Manuals3A2175 HFRL and HFRS Set

Repair30 3A2176J5. Loosen set screw for motor coupler (H02) thenremove motor coupler.Install MotorSee FIG.8on page 25.1. Use four hex head cap screws

Repair3A2176J 315. Apply a light coating of lubricant to seals oftube (H11). Install tube (H11) onto elbowfitting (H10) and straight fitting (H09). Ha

Parts32 3A2176JPartsHFRL ModelsFIG. 11: HFRL Modelsti18209a001003015004015007006008,009,010018018017018018017002005ti18271a016005

Parts3A2176J 33--- Not for sale.Ref001002003004005006007008009010011015016017018Part---24M03424M035L020S1L025S1L030S1L040S1L050S1L060S1L065S1L080S1L08

Parts34 3A2176JHFRS ModelsFIG. 12: HFRS Modelsti18208a112105103114115101113104115107106108,109,110114102(Inside base)018018017018018017ti18272a

Parts3A2176J 35Ref101102103104105106107108109110111112&113114115117118Part---24M03424M035L010S1L040S1L060S1L080S1L100S1L010S1L015S1L020S124M16724M

Parts36 3A2176JHFRS33 1 1 1 1 1 1 1 1 2 1 1 2 2 2 2 2HFRS34 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 2HFRS35 1 1 1 1 1 1 1 1 2 1 1 2 2 2 2 2HFRS36 1 1 1 1 1 1

Parts3A2176J 37HFRS65 1 1 1 1 1 1 1 1 2 1 1 2 2 2 2 2HFRS66 1 1 1 1 1 1 1 1 2 1 1 2 2 2 2 2HFRS67 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 2HFRS68 1 1 1 1 1 1

Parts38 3A2176J--- Not for sale.HFRS97 1 1 2 1 1 1 1 2 1 1 2 2 2 2 2HFRS98 1 1 2 1 1 1 1 2 1 1 2 2 2 2 2HFRS99 1 1 2 1 1 1 1 2 1 1 2 2 2 2 2HFRSA0 1 1

Parts3A2176J 39

Models4 3A2176JModelsHFR-Laminate (HFRL)HFRL models are designed for use with low viscosity, unheated urethane laminating adhesives at flow rates of u

Parts40 3A2176JBase ModuleFIG. 13: Base Module, Image 1 of 2201202203206207208212213227,228229231232233,234235,236,237238239240242243244245246253ti182

Parts3A2176J 41FIG. 14: Base Module, Image 2of 2ti18252a204205209211210,212,213214214215216203203218,219217,219220221222223,224225226220230241254,2553

Parts42 3A2176J▲ Replacement Danger and Warning labels, tags, andcards are available at no cost.--- Not for sale.Ref Part Description Qty201 ---MODULE

Parts3A2176J 43

Parts44 3A2176JPower Pack ModuleFIG. 15: Power Pack Module301302303304305308310312313314ti18253aTorque to 10 ft-lb (14 N•m).Apply sealant #11 to threa

Parts3A2176J 45▲ Replacement Danger and Warning labels, tags, andcards are available at no cost.--- Not for sale.Ref Part Description Qty301 --- ENCLO

Parts46 3A2176JHydraulic DC Power Pack Module, 257442FIG. 16: Hydraulic DC Power Pack Module4204254234114104084244134124094144054064194094184464344354

Parts3A2176J 47▲ Replacement Danger and Warning labels, tags, andcards are available at no cost.--- Not for sale.Ref Part Description Qty401 24C719 MO

Parts48 3A2176JPower Modules, 24M034 & 24M035FIG. 17: Power Modules501502503504505506507508509510511512513514ti18254a513

Parts3A2176J 49--- Not for sale.Ref Part DescriptionQty24M034,MODULE,power,HFR,230V/1PH24M035,MODULE,power,HFR,400V/3PH50124M030 PANEL, power, HFR, 23

Models3A2176J 5HFRL Models★ approved.✖ See 400 V Power Requirements.400 V Power Requirements• 400 V systems are intended for International voltagerequ

Parts50 3A2176JPower Panels, 24M030 & 24M031FIG. 18: Power Panels601602603603,605606607608609610,611612613614615616617618 619620621622623624625626

Parts3A2176J 51▲ Replacement Danger and Warning labels, tags, andcards are available at no cost.--- Not for sale.Ref Part DescriptionQty24M030,PANEL,

Parts52 3A2176JFluid Outlet Modules, 24M167 & 24M168FIG. 19: Fluid Outlet Modules701702,707703704705706ti18256a702,707705703Torque to 79 in-lb (9

Parts3A2176J 53--- Not for sale.Ref Part DescriptionQty24M167,MODULE,outlet, fluid,HFR, CS24M168,MODULE,outlet, fluid,HFR, SST701289999 MANIFOLD, flui

Parts54 3A2176JFluid Manifolds, 255629 & 289999FIG. 20: Fluid Manifolds255629_313998_1A808Assembly 255629 Shown806818802802a802b814815804801812813

Parts3A2176J 55▲ Replacement Danger and Warning labels, tags, andcards are available at no cost.† Included in the following complete valve kits*:Assem

Parts56 3A2176JFluid Inlet Assembly, 24M129 (HFRL)FIG. 21: Fluid Inlet Assembly (HFRL)901902903904906907908,909910901,911ti18257a91021 Apply sealant #

Parts3A2176J 57--- Not for sale.Ref Part Description Qty901 118459 FITTING, union, swivel, 3/4" 2902 512151 VALVE, ball 1903 C20487 FITTING, nipp

Parts58 3A2176JFluid Inlet Assemblies, 24M132 & 24M133 (HFRS)FIG. 22: Fluid Inlet Assemblies HFRS100110021003100410051006 (24M132)1007100910101011

Parts3A2176J 59--- Not for sale.Ref Part DescriptionQty24M132, KIT, assy,inlet, regulator,CS24M133, KIT, assy,inlet, regulator,SST1001C20487 FITTING,

Models6 3A2176JHFR-Silicone (HFRS)HFRS models are designed for use with high viscosity, unheated silicone adhesives at flow rates of up to20 cc/sec (3

Parts60 3A2176JDispense Hose Assembly KitsFIG. 23: Dispense Hose Assembly Kits1202ti18905ati18906aShown for reference only. Componentfound on manifold

Parts3A2176J 61B (Blue) Side HosesRef Part DescriptionQuantity24M099, KIT,hose, 3/8x15,cs, laminate24M100, KIT,hose, 1/2x10,cs, silicone24M101, KIT,ho

Parts62 3A2176JInlet Hose Assembly KitsFIG. 24: Inlet Hose Assembly KitsRef Part DescriptionQuantity24M181, KIT, hose,3/4x15, inlet, cs24M182, KIT, ho

Parts3A2176J 63Lubrication Kit, 24M154--- Not for sale.FIG. 25: Lubrication KitRef Part Description Qty1101 15Y595 HOUSING, iso lube, telescoping 1110

Logic Drawings64 3A2176JLogic Drawings230V, 1 PhaseFIG. 26: 230V, 1 Phase, No Heat Logic Drawing; Page 1 of 114014914714514211013813613413213012812612

Logic Drawings3A2176J 65400V, 3 PhaseFIG. 27: 400V, 3 Phase, No Heat Logic Drawing; Page 1 of 11401491471451421101381361341321301281261241221201181141

Logic Drawings66 3A2176JDC Hydraulic Power PackFIG. 28: DC Hydraulic Power Pack Logic Drawing, Page 1 of 193093993793593290092892692492292091891691491

Logic Drawings3A2176J 67Motor Control Module (MCM)FIG. 29: Motor Control Module (MCM) Logic Drawing, Page 1 of 212402492472452422102382362342322302282

Logic Drawings68 3A2176JFIG. 30: Motor Control Module (MCM) Logic Drawing, Page 2 of 2BLKL2L3L1GNDRTD2904321M8 4 PINMALEM8 4 PINFEMALE4321OIL TEMPEXCS

Accessories3A2176J 69AccessoriesHFR Discrete Gateway Module (DGM) KitsSingle DGM Kit, 24F843Dual DGM Kit, 24F844DGM only, 24G830The HFR Discrete Gatew

Models3A2176J 7HFRS ModelsPart Num-ber DescriptionHFRS01 HFR for Silicone, 230/1, 1:1, CarbonSteel, 55/55 Feed, (10/10 pumps)HFRS02 HFR for Silicone,

Technical Data70 3A2176JTechnical DataAll other brand names or marks are used for identification purposes and are trademarks of their respective owner

Technical Data3A2176J 71Motor Control Module Technical DataOvertemperature protection is provided to protect from motor overload.Current limit, set vi

All written and visual data contained in this document reflects the latest product information available at the time of publication.Graco reserves the

Models8 3A2176JHFRS45 HFR for Silicone, 230/1, 10:1, CarbonSteel, 55/55 FeedHFRS46 HFR for Silicone, 230/1, 10:1, CarbonSteel, 55/5 FeedHFRS47 HFR for

Models3A2176J 9★ approved.✖ See 400 V Power Requirements.400 V Power Requirements• 400 V systems are intended for International voltagerequirements. N