Graco 3A2894F User Manual

3A2894FENSetup-OperationExactaBlend™ AGP Advanced Glazing ProportionerFor dispensing two component silicone, polysulfide, and urethane materials.For p

Component Identification 10 3A2894FComponent IdentificationS100 ModelsKey:A Display Module (DM)BBoomC Ram - Base (A) Chemical*D Ram - Catalyst (B) Che

Component Identification3A2894F 11U100 ModelsNOTE: Refer to key found on page 10.FIG. 2: U100 ModelsABCEGFHFJKLMJMHPRSNT

Component Identification 12 3A2894FP100 ModelsNOTE: Refer to key found on page 10.FIG. 3: U100 ModelsABCEGFHFKLMJMHPRNUD

Component Identification3A2894F 13

Component Identification 14 3A2894FDisplay Module (DM)User InterfaceKey:BA System Enable/ DisableEnables/disables the system. When the system is disab

Component Identification3A2894F 15BH Model NumberIdentification tag for the DM.BJ CAN Cable ConnectionsElectrical connection for power and communicati

Component Identification 16 3A2894FMain Display ComponentsThe following figure calls out the navigational, status, and general informational component

Component Identification3A2894F 17Electrical EnclosureKey:DA Power SwitchTurns electrical power on or off.DB 24VDC Power SupplyConverts input power to

Component Identification 18 3A2894FIntegrated Air ControlsKey:CA Main Air Slider ValveTurns air on and off to the entire system. When closed, the valv

Component Identification3A2894F 19NOTE: Refer to key found on page 18.FIG. 9: Integrated Air ControlsCECFCatalyst (B) SideU100 ModelsCatalyst (B) Side

Contents 2 3A2894FContentsContents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Related Manuals . . . . . . . . . . . . .

Component Identification 20 3A2894FFluid Control Module (FCM)Key:EA Port 1 - Air Shut off ValveControls the air to the base (A) material regulator.Por

Component Identification3A2894F 21FIG. 11: Component Connection Reference from FCMEEEAEBEDEBEAComponent Connection Reference from FCM (S100 Model Show

Installation 22 3A2894FInstallation1. Locate the Machine Base.Locate the machine on a level surface. Refer to Dimen-sions, page 76, for space requirem

Installation3A2894F 233. Install the Boom Base onto the Machine Base.Slide the boom base into the machine base mast.4. Assemble the Hose Clamps onto t

Installation 24 3A2894F7. Calibration Check Only: Install the Calibration Check Assembly and Material Tubes onto the Boom Assembly.a. Tighten all fitt

Installation3A2894F 259. P100 Only: Install the Dosing Valve.a. Tighten all fittings to prevent leaking.b. Install the air supply from the catalyst in

Installation 26 3A2894F10.Route and Connect the Cata-lyst (B) Material Hose.a. Tighten all fittings to prevent leaking.b. Tighten all hose clamps to s

Installation3A2894F 2711.Route and Connect the Air Hoses and Electrical Lines.Secure the electrical lines to the boom using electrical tape or zip tie

Installation 28 3A2894F13.Assemble the Catalyst (B) Material Whip Hose.Refer to PKE 2863 found at http://graco.custhelp.com/app/answers/detail/a_id/28

Installation3A2894F 2914.Connect the Catalyst (B) and Base (A) Material Whip Hoses to the Fluid Plate.a. Tighten all fittings to prevent leaking.b. Sl

Related Manuals3A2894F 3Related ManualsManuals are available at www.graco.com. Component manuals below are in English:System Manuals332452 ExactaBlend

Installation 30 3A2894F15.MD2 Only: Connect the Air Fitting and Route the Air Hose.a. Remove the plug located on the catalyst (B) integrated air contr

Installation3A2894F 3116.Ultra-lite Tri-core Only: Replace the Relief Valve on Both Integrated Air Controls.Replace the standard relief valve found on

Installation 32 3A2894F18.Install Accessories.Refer to the ExactaBlend AGP Advanced Glazing Pro-portioner - Accessory Kits manual for details.19.Conne

Setup3A2894F 33SetupWhen software is updated on the DM, the software is then automatically updated on all connected GCA com-ponents. A status screen i

Setup 34 3A2894F1. Purge Material Lines.a. Load material.Ram: Perform the “Change Drums” procedure in the Air-Powered Ram manual.Pressure Pot: Perform

Setup3A2894F 35h. Activate on the DM.i. Open the base (A) air motor slider valve.j. Increase the base (A) air motor regulator as required to have mat

Setup 36 3A2894F2. Connect the dispense appli-cator.MD2:a. Connect both base (A) and catalyst (B) material hoses to the dispense applicator.b. Activat

Setup3A2894F 373. Calibration Check Assembly Only: Purge material lines to the calibration check assem-bly.a. Open the base (A) and catalyst (B) air m

Setup 38 3A2894Ff. Dispense the material into the waste container until both the base (A) and catalyst (B) material lines have been purged and are fre

Setup3A2894F 39d. Set the fluid regulator adjustment to 40 psi (280 kPa, 2.8 bar).e. Place two separate containers on two separate scales and zero the

Models 4 3A2894FModelsBase Machines* An agitator is recommended for urethane applica-tions utilizing a pressure pot. Set the agitator to 25-50 rpm.Par

Setup 40 3A2894Fj. Dispense the chemicals into two separate con-tainers.MD2: Chemical will be dispensed through the applicator.Ultra-lite: Chemical wi

Setup3A2894F 41m. Press to signal the machine that the cali-bration procedure is complete. The machine will automatically calculate the K factor of

Startup 42 3A2894FStartup1. Engage the trigger lock.2. Install the static mixer or nozzle onto the dispense applicator. See specific applicator manual

Startup3A2894F 436. Verify the base (A) and catalyst (B) air motor regula-tors are set to the correct pressure.MD2 or Ultra-lite with flexible hose:70

Base Purge 44 3A2894FBase PurgeBase purge results in the purging of the base (A) chemi-cal through the dispense valve. Base purging prevents mixed mat

Base Purge3A2894F 45

Pressure Relief Procedure 46 3A2894FPressure Relief Procedure1. If electrical power is supplied to the machine, perform Base Purge, page 44.If electri

Pressure Relief Procedure3A2894F 47f. Close the base (A) and catalyst (B) main air slider valves.g. If electrical power is not supplied to the machine

Shutdown 48 3A2894Fe. Close the calibration check assembly.f. Clean the nozzles of the calibration check assembly and install the JIC caps.g. Close th

Calibration Check3A2894F 49Calibration CheckPerform the calibration check procedure to verify the cal-ibration of the flow meters are correct.1. Perfo

Models3A2894F 5Hose KitsDispense ValvesPart No.Hose Kit Reference No.Base Hosein. (cm)Catalyst Hose 1in. (cm)Catalyst Hose 2in. (cm)24R832 #15/8 x 120

Calibration Check 50 3A2894F7. Calibration Check Assembly Only: Dispense material into a waste container at the calibration check assembly to verify t

Calibration Check3A2894F 5111. Dispense the chemicals into two separate contain-ers.MD2: Chemical will be dispensed through the appli-cator.Ultra-lite

Maintenance 52 3A2894FMaintenanceAdjust Packing NutsNOTE: There must be no pressure when adjusting the packing nuts. Air pressure in the feed tanks is

Maintenance3A2894F 53DM - Battery Replacement and Screen CleaningBattery ReplacementA lithium battery maintains the DM clock when power is not connect

Maintenance 54 3A2894FSoftware Update ProcedureWhen software is updated on the DM, the software is then automatically updated on all connected GCA com

Troubleshooting3A2894F 55Troubleshooting1. Follow Pressure Relief Procedure, page 46, before checking or repairing a dispense valve.2. Check all possi

Troubleshooting 56 3A2894FNo material flow. Material supply is off.Ensure the base (A) solenoid valve is on and has pressure.Ensure the catalyst (B) V

Troubleshooting3A2894F 57PumpAbnormal pump pressures dur-ing operation.Worn or damaged packings. Replace the packings.Bad check valves. Clean or repla

Troubleshooting 58 3A2894FDisplay ModuleCODE PROBLEM CAUSE SOLUTIONF6A3-A Base Flow Meter Error Flow meter signal is not detected. Check the base flow

Troubleshooting3A2894F 59CUCX-V Duplicate Node Found Unknown Software Error. Cycle the system power.Unintended module plugged into the system.Verify t

Warnings 6 3A2894FWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Accessories and Kits 60 3A2894FAccessories and KitsLight Tower 24R824Visual and audible indicator of machine status.Low Level Sensors, 24R935(S100 and

Accessories and Kits3A2894F 61USB Kit, 24R936Allows the user to monitor and download information of the machine status.MD2 Nose PiecesCatalyst (B) Hos

Accessories and Kits 62 3A2894FCaster Kit, 24T091Includes four casters.Mixer Elements for MD210 mm Mixer Elements1/2 in. Mixer ElementsRef Part Descri

Accessories and Kits3A2894F 63

Appendix A - DM Icons Overview 64 3A2894FAppendix A - DM Icons OverviewSetup Screen IconsIcon DescriptionReturn to Home ScreenLeft NavigationNavigates

Appendix A - DM Icons Overview3A2894F 65Run Screen IconsIcon DescriptionReturn to Home ScreenNavigate to Purge/Prime ScreenNavigate to Alarm Log Scree

Appendix B - DM Setup Screens Overview 66 3A2894FAppendix B - DM Setup Screens OverviewIf the DM is showing a Run screen, press to access the Setup

Appendix B - DM Setup Screens Overview3A2894F 67Screen 4This screen is only displayed when the USB option is installed. The screen allows the user to

Appendix C - DM Run Screens Overview 68 3A2894FAppendix C - DM Run Screens OverviewIf the DM is showing a Setup screen, press to access the Run scre

Appendix C - DM Run Screens Overview3A2894F 69Alarm LogThis screen displays the last 70 errors that have occurred.• Press or to show other errors.

Warnings3A2894F 7FIRE AND EXPLOSION HAZARDFlammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire a

Appendix D - DM Error Codes 70 3A2894FAppendix D - DM Error CodesError Code Error Name Error Type0000-0 No Active Errors AlarmCA00-A Unrecognized Erro

Appendix D - DM Error Codes3A2894F 71

Schematics 72 3A2894FSchematics14014914714514211013813613413213012812612412212011811411611210810610410210014114814414614311113913713513313112912712512

Schematics3A2894F 732102342322302282262242222202182142162122082062042022002112352332312292272252232212192152172132092072052032012562542522502482462442

Schematics 74 3A2894F340349347345342310338336334332330328326324322320318314316312308306304302300341348344346343311339337335333331329327325323321319315

Schematics3A2894F 7580 PSIG MINPLANT AIRPOLYURETHANE OPTION4404494474454424104384364344324304284264244224204184144164124084064044024004414484444464434

Dimensions 76 3A2894FDimensionsABCDimensionUS(ft)Metric(m)A (Length) 3.3 1.0B (Width) 3.5 1.1C (Height) 9.0(with boom)2.75.3(without boom)1.6S100 Show

Technical Data3A2894F 77Technical DataExactaBlend AGP Advanced Glazing ProportionerUS MetricMaximum fluid working pressure :MD2 orUltra-lite with flex

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Important Isocyanate (ISO) Information 8 3A2894FImportant Isocyanate (ISO) InformationIsocyanates (ISO) are catalysts used in some two component mater

Important Isocyanate (ISO) Information3A2894F 9Moisture Sensitivity of IsocyanatesExposure to moisture (such as humidity) will cause ISO to partially