Graco 313527V User Manual

313527VENRepair - PartsSupply SystemsFor transferring or dispensing sealants, adhesives, or other medium to high viscosity fluids. For professional us

Component Identification 10 313527VComponent IdentificationD200 3 in. and D200s 6.5 in. Dual PostKey:ARam AssemblyB Air MotorC Displacement PumpDPlate

Component Identification313527V 11S20 3 in. Single Post and D60 3 in. Dual PostKey:ARam AssemblyB Air MotorC Displacement PumpDPlatenF Remote DataTrak

Component Identification 12 313527VIntegrated Air Control ModuleD200, D200s, D60, and S20 ModelsThe integrated air controls include:• Main air slider

Component Identification313527V 13L20c 2in. ElevatorKey:BA Elevator CartBB Air MotorBC Displacement PumpBD PlatenBF Elevator and Pump Air ControlsJ Pl

Component Identification 14 313527VL20c 2 in. Air Controls• Air motor regulator (DA): Controls air pressure to motor.• Blowoff button (DB): turns air

Component Identification313527V 15Platen Component IdentificationKey:EA PlateEB WipersEG SpacerEH Cap ScrewsEJ ClampsEK Bleed HandleEL Bleed ValveEM A

Before Beginning Repair 16 313527VBefore Beginning RepairGroundingPump: use a ground wire and clamp. Loosen grounding lug locknut and washer. Insert o

Maintenance Procedures313527V 17Flush Before Using EquipmentThe pump was tested with lightweight oil, which is left in the fluid passages to protect p

Maintenance Procedures 18 313527VUse platen with straight sided pail1. Ensure large diameter of spacer (EG) is facing down. Work spacer (EG) up over t

Maintenance Procedures313527V 19Reassemble 20, 30, and 60 Liter Wiper Assemblies1. Assemble wiper assembly. a. For single wiper assemblies: Place bott

2 313527VTable of ContentsRelated Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Warnings . . . . . . . . . . . . . . . . . . .

Maintenance Procedures 20 313527VRemove 30 and 55 Gallon Platen Wipers1. To replace worn or damaged wipers (EB), raise platen up out of drum. Remove d

Troubleshooting313527V 21TroubleshootingCheck all possible problems before disassembling the ram, pump, or platen. Refer to Supply Unit Operation man-

Repair 22 313527VRepairDisconnect Pump from PlatenThe pump is mounted to the platens by mounting kit 255392 or 257630. See the Repair Kits on page 64.

Repair313527V 23Connect Platen30 and 55 Gallon Platen1. Place o-ring (428) from mounting kit 255392 on the platen. If attached to plate, place displac

Repair 24 313527Vb. For NXT 200-1800 with 55 gallon platen: Go to step 3.c. For NXT with smaller platens and all supply units: See procedure for D60 3

Repair313527V 25Install Displacement PumpD200 3 in. and D200s 6.5 in. Supply Units NXT Air Motors1. Insert displacement pump on platen. Follow Con-nec

Repair 26 313527VRemove Air MotorNXT Air Motors1. See Disconnect Displacement Pump in Check-Mate Pump Packages manual 312376.2. Disconnect air hose fr

Repair313527V 27d. For NXT on S20 3 in. supply unit and L20c 2 in. elevator: Remove screws (111) and washers (110) securing motor to mounting bracket.

Repair 28 313527VInstall Air MotorD200 3 in. and D200s 6.5 in. Supply UnitsNXT with 55 gallon platen: 1. For NXT2200-6500: Using a capable hoist, inse

Repair313527V 29D60 3 in. Dual Post Supply UnitNXT Air Motors1. Using a secure hoist, attach motor to mounting plate (109) with screws (111) and washe

Related Manuals313527V 3Related ManualsThe following manuals are available at www.graco.com. Component manuals in English:Manual Description313526 Sup

Repair 30 313527VSupply Unit RepairD200s 6.5 in. Ram Piston RodsAlways service both cylinders at the same time. When you service the lift rod always i

Repair313527V 31Disassemble Ram Piston 1. Relieve pressure.2. Remove nuts (1a) and lockwashers (1b) holding the tie bar (1c) to the piston rods (1d).

Repair 32 313527VD200, D60, and S20 3 in. Ram Piston RodsAlways service both cylinders at the same time. When you service the piston rod always instal

Repair313527V 33Assemble Piston Rod Seal and BearingSee FIG. 32 on page 32.1. For S20 3 in. Ram: Lubricate seal (802d) and spacer (802p) and install i

Repair 34 313527VL20c 2 in. ElevatorDisassemble Piston Rod Seal, Bearing, and Piston1. Remove air motor. See Remove Air Motor on page 26.2. Remove nut

Repair313527V 35Power SupplyRemove 24 Vdc Module1. Turn external 24 Vdc power source off.2. Remove shrouding covers. See DataTrak Kit parts illustrati

Repair 36 313527V6. Attach 24 V Class 2 power supply to terminals on the power switch: +24 Vdc to terminal 2 (+) and 24 Vdc return to terminal 5 (-).

Parts313527V 37PartsUse this table to identify which pump mounting kit and platen are compatible with each air motor and supply system. See page 39 fo

Parts 38 313527VD200s 6.5 in. Supply UnitsTI10783AModel 255688 Shown1a1b1c1e1f1g1h1j1k11n1q1p1r1d1u1v, 1w, 1x1y1u1jTI10792A5656465320Detail ADetail A9

Parts313527V 39D200s 6.5 in. Supply Units, 255688▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.* Parts included in

Warnings 4 313527VWarningsWARNINGSKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may loo

Parts 40 313527VD200 3 in. Supply UnitsTI10766CModel 255648 Shown202a202b202c202d202e202f202g202h202j202k202m202n203204205206207217255202c217201213236

Parts313527V 41D200 3 in. Supply Units, 255648▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.* Parts included in Su

Parts 42 313527VD200s and D200 Pump Mounts for 55 Gallon (200 Liter) Platen✓ Pump Mount 255315 only.✿ Pump Mount 255305 only.❄ Pump Mount 256235 only.

Parts313527V 43D200s and D200 Pump Mounts for 5 Gallon (20 Liter), 8 Gallon (30 Liter), 16 Gallon (60 Liter), and 30 Gallon (115 Liter) Platens◆ Pump

Parts 44 313527V✖ Not shown. ✖ Not shown.3Pump Mount 255306 (Premier motors on 6.5 in. supply units only)TI10773A101112116102109103103103115102102114,

Parts313527V 45D60 3 in. Dual Post Supply Unit216Detail AModel 257621 Shown211212212211See page 53 for power supply illustration.203202a202c202d202b20

Parts 46 313527VD60 3 in. Supply Units, 257621▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.❖ Not shown.* Parts in

Parts313527V 47D60 Pump Mounts 257623 and 257624 for 5 Gallon (20 Liter), 8 Gallon (30 Liter), and 16 Gallon (60 Liter) Platens‡ For 257623 only.✿ For

Parts 48 313527VS20 3 In. Single Post RamWLE 257619 Ram PistonSee page 53 for power supply illustration.802801803802c802b802b802a802j802k802n802h

Parts313527V 49S20 Single Supply Unit, 257620▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.S20 Single Supply Unit

Warnings313527V 5ELECTRIC SHOCK HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause elec-tric shock.•

Parts 50 313527VS20 3 In. Single Post Ram Mounting Kit257664 - For NXT200 and NXT400 NXT700, NXT1200, and NXT 1800 257666 - For NXT2200 and NXT3400257

Parts313527V 51L20c 2 In. Elevator▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.‡ Included in repair kit 257638.50

Parts 52 313527V★ Included in kit 257611.Air Control Kit- L20c 2 In. Elevator257613 - For NXT200, NXT400, NXT700, NXT1200, and NXT1800▲ Replacement Da

Parts313527V 53Power Supply - D200s, D200, D60, and S20 3 in. Supply Unitti10854a154154a163155156Both 24 Vdc and 100-240 Vac Power Supplies Shown16615

Parts 54 313527V24 Vdc and 100-240 Power Supply PartsParts designated n/a are not available separately.Ref. No. Description(24 Vdc) (100-240 Vac)Qty.S

Parts313527V 5530 and 55 Gallon Platen115 Liter (30 Gallon) Platen, Model 255661115 Liter (30 Gallon) Platen Parts200 Liter (55 Gallon) Platen, 255662

Parts 56 313527V20 Liter (5 Gallon), 30 Liter (8 Gallon), and 60 Liter (16 Gallon) PlatensDouble Wiper PlatenSingle Wiper Platen4654654554564564594624

Parts313527V 57Platen Descriptions✿ Single wiper❄ Double wiperSee page 58-60 for parts.Platen Platen SizePlaten MaterialSeal Material Wiper Assembly K

Parts 58 313527VCommon PartsThe parts listed below are common among all 20, 30, and 60 liter platens. Parts that vary are found in the tables on page

Parts313527V 59Parts designated n/a are not available separately.‡ See page 57 for wiper assembly kits.

Models 6 313527VModelsCheck the identification plate (ID) for the 6-digit part number of the supply system. Use the following matrix to define the con

Parts 60 313527VVarying Parts - 60 Liter (16 Gallon) PlatensThe following tables indicates which parts (according to reference number) are included wi

Accessories313527V 61AccessoriesD200s, D200, and D60 DataTrak Accessory KitsD200s Supply Units, 255705 (100-240 Vac) and 255758 (24 Vdc)D200 and D60 S

Accessories 62 313527VSee page 63 for varied parts table.S20 3 in. Supply Unit DataTrak Accessory Kit, 257636 and 257635▲ Replacement Danger and Warni

Accessories313527V 63Varied Parts for DataTrak Accessory KitsD200s, D200, and D60 Supply Units* See page 53 for Power Supply illustration.S20 Supply U

Accessories 64 313527VTwo-Button Interlock Air Control KitSee 312374 for information.Drum Roller Kits for D200 and D200S Supply Units, 255627See 31249

Dimensions313527V 65DimensionsS30(ram up)AB(ram down)EFCDti10429aD200L20cr_255648_313527_5aS20r_257302_312376_1e(ram up)A(ram down)BDF(ram up)A(ram do

Dimensions 66 313527VDimensionsWeightUse the table below to identify the maximum weight for each available platen size.See the identification plate (I

Technical Data313527V 67Technical DataMax air input pressure (supply system) / Air inlet sizeL20c - 2 in. elevator, 5 gal. (20 L) . . . . . . . . . .

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Models313527V 7KEY:* Other Available Models: 262868. This model is the same as CM-_ _-3-B models, such as CM-11-3-B, but uses Check-Mate Pump P40DCS (

Models 8 313527VSee manual 312375 or the ID plate on the pump to determine pump identification code.Pump CodePump Part No. (see manual 312376)NXT 200/

Models313527V 9NR = Not releasedPump CodePump Part No. (see manual 311828)NXT 2200/DF 145SSA1 P31LSSA2 P31LSMA3 P31HSSA4 P31HSMNXT 3400/DF 145SSB1 P46