Graco 333024E User Manual

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Repair-Parts
Reactor 2 E-30 and E-XP2
Proportioning System
333024E
PROVEN QUALITY. LEADING TECHNOLOGY.
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Summary of Contents

Page 1 - Proportioning System

Repair-PartsReactor 2 E-30 and E-XP2Proportioning System333024EPROVEN QUALITY. LEADING TECHNOLOGY.

Page 2 - Contents

ModelsReactor 2 E-XP2 and E-XP2 Elite

Page 3 - Warnings

Graco Information

Page 4

ApprovalsApprovalsNoteAccessories

Page 5

Supplied ManualsSupplied ManualsRelated ManualsComponent Manuals in English:

Page 6

TroubleshootingTroubleshootingTroubleshoot ErrorsNote

Page 7 - Material Self-Ignition

TroubleshootingError CodesNote

Page 10

Troubleshooting

Page 11 - Accessories

Troubleshooting

Page 14 - Error Codes

Troubleshooting

Page 15

Troubleshooting

Page 16

Troubleshooting

Page 17

Troubleshooting

Page 18

Troubleshooting

Page 19

Troubleshooting

Page 20

Troubleshooting

Page 21

Troubleshooting

Page 22

Troubleshooting

Page 23

Troubleshooting

Page 24

WarningsWarningsWARNING

Page 25

Troubleshooting

Page 26

Troubleshooting

Page 27

Troubleshooting

Page 28

Troubleshooting

Page 29

Troubleshooting

Page 30

TroubleshootingSystem

Page 31

Troubleshooting

Page 32

TroubleshootingHose Heat System

Page 33

Troubleshooting

Page 34

Troubleshooting

Page 35

WarningsWARNING

Page 36

TroubleshootingPrimary Heater

Page 37 - Hose Heat System

TroubleshootingGraco InSite

Page 38

Pressure Relief ProcedurePressure Relief Procedure

Page 39

ShutdownShutdownNOTICE

Page 41 - Graco InSite

FlushingFlushing

Page 42 - Pressure Relief Procedure

RepairRepairBefore Beginning RepairNOTICEFlush Inlet Strainer ScreenNote

Page 43 - Shutdown

RepairChange Pump Lubricant

Page 44

RepairRemove PumpNote

Page 45 - Flushing

RepairNoteNote123Note123Install PumpNoteNote

Page 47 - Change Pump Lubricant

RepairNoteRepair Drive Housing

Page 50 - Repair Drive Housing

RepairRepair Electric MotorNOTICE

Page 51

RepairRepair Circuit Breaker Module

Page 52

RepairReplace Fluid Inlet SensorNoteNOTICEReplace Pressure Transducers

Page 53 - Repair Electric Motor

RepairReplace FansNote

Page 56 - Replace Fans

RepairRepair Primary Heater

Page 57

WarningsWARNING

Page 58

Repair

Page 60

Repair

Page 61

RepairRepair Heated HoseNoteNoteNote

Page 62

RepairRepair Fluid Temperature Sensor(FTS)

Page 64

Repair

Page 65

RepairReplace Power SupplyReplace Surge ProtectorNoteReplace Advanced Display Module(ADM)

Page 66

RepairReplace Motor Control Module (MCM)Software Update ProcedureReplace Temperature Control Module(TCM)

Page 67 - Replace Surge Protector

PartsPartsProportioners

Page 68 - Software Update Procedure

Important Isocyanate InformationImportant Isocyanate InformationIsocyanate ConditionsMaterial Self-IgnitionKeep Components A and B SeparateMoisture Se

Page 70

Parts------

Page 71

Parts33a24U84911111133b 16W66711111133c---11111133d113505111111★★

Page 72

Parts★★

Page 73

Parts★★★★★★★

Page 74

Parts★★★▲★

Page 75

PartsProportioner Module24V150, Module for E-3024V151, Module for E-XP21234567

Page 76 - 24V151, Module for E-XP2

PartsRef Part Description24V150E-3024V151E-XP210124U050MOTOR, brushless, double ended, 2 HP11102---HOUSING, drive, Mark VII22257355HOUSING, bearing21

Page 77

PartsFluid Heater24U843 — 10kW, 2–zone24U842 — 7.5 kW, 1–zone1234567

Page 78 - 24U842 — 7.5 kW, 1–zone

PartsRef PartDescription24U843 24U84215J090 HEATER, machined, 1 zone120115K825 HEATER, machined, dual zone1202 124132O-RING4320315H305FITTING, plug, h

Page 79

Important Isocyanate InformationFoam Resins with 245 fa BlowingAgentsChanging MaterialsNOTICE

Page 80 - Fluid Manifold

PartsFluid Manifold24U84412345

Page 81 - 24U844, Fluid Manifold

Parts24U844, Fluid Manifold★★★▲▲★

Page 82 - Electrical Enclosure

PartsElectrical Enclosure

Page 83

PartsElectrical Enclosure24U087ENCLOSURE145324U855MODULE, TCM145424U848 FAN, cooling, 80 mm,24VDC 145524R736SWITCH, disconnect,door mounted 1457 11766

Page 84

PartsSystem DIN Rail and Harness Module Kit24U850, System DIN Rail and Harness Module Kit123

Page 85

PartsRef PartDescription Qty50116U529HARNESS, breakermodule 150216V515HARNESS, hose out150316U522MODULE, din rail, termblk, power sup; seeSystem Circu

Page 86 - System Circuit Breaker Module

PartsSystem Circuit Breaker Module16U526Ref Part Description Qty521 514014RAIL,DIN;35mmx7.5 mm x 8.625 in.1522 120838TERMINAL, end stop252317A319CIRCU

Page 87 - 24U321, Elite

PartsFluid Inlet Kits24U320, Standard24U321, Elite12

Page 88

Parts★★★

Page 89 - Electrical Schematics

Electrical SchematicsElectrical SchematicsTo TCMReactor 2 E-30Reactor 2 E-XP224U83124U83216X118

Page 90

ModelsModelsReactor 2 E-30 and E-30 Elite

Page 91

Electrical SchematicsPS-LPS-NCB-BCB-Ati22680b

Page 92 - Parts Reference

Electrical Schematics116U52916V51515D90624U8551

Page 93 - Performance Charts

Reactor 2 Repair SparePartsReferenceReactor 2 Repair SpareParts ReferenceRecommended Common Spare Parts

Page 94 - Proportioners For Coatings

Performance ChartsPerformance ChartsProportioners For FoamAR6060(03)AR7070(04)AR5252(02)AR4242(01)2000(138)1500(103)1000(69)500(34)05(2.3)15(6.8)20(9.

Page 95

Performance ChartsProportioners For Coatings3500(241)3000(207)2500(172)2000(138)1500(103)1000(69)500(34)AR2020(000)AR4242(01)AR2929(00)E-XP20 0.5(1.9)

Page 96 - Technical Specifications

Performance Charts3500(241, 24.1)3000(207, 20.7)2500(174, 17.4)2000(138, 13.8)1500(103, 10.3)1000 (69, 6.9) 500(35, 3.5)XR2323(RTM040)XR2929(RTM040)E-

Page 97

Technical SpecificationsTechnical Specifications

Page 98

Technical Specifications

Page 100 - Graco Information

Graco Extended Warranty for Reactor®2Components

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