Graco 334558B User Manual

334558BENOperation, PartsGH™130/200/230/300 Hydraulic SprayersFor professional use only.Not approved for use in explosive atmosphere or hazardous loca

Component Identification 10 334558BComponent IdentificationStandard Models (GH130, GH200, GH230, GH300)2.11.12.9.1.10.OFFON3.bar/MPaPSIonoff5.4.6.7.ti

Component Identification334558B 11Component IdentificationProContractor Models (GH200, GH230, GH300)2.12.9.1.10.OFFON3.bar/MPaPSI14.onoff5.6.7.ti25106

Component Identification 12 334558BGrounding Procedure for Gas EngineTo ground sprayer: Attach sprayer grounding clamp to earth ground.Air and fluid h

Pressure Relief Procedure334558B 13Grounding of PailsSolvent pails used when flushing: Follow local code. Use only conductive metal pails, placed on a

Setup 14 334558BSetupChange Engine or Motor1 Turn motor OFF and unplug or turn engine switch OFF. Loosen belt guard knob and motor clamp. Perform Pres

Setup334558B 15ti22700aComplete Setup1. All sprayers except ProContractor: Connect appropriate Graco high-pressure hose to sprayer.2. Install hose to

Setup 16 334558B7. Fill throat packing nut with TSL to prevent premature packing wear. Do this each time you spray.8. Check engine oil level. 9. Fill

Startup334558B 17Startup1. Place suction tube and drain tube in grounded metal pail partially filled with flushing fluid. Attach ground wire to pail a

Startup 18 334558Bd. Set engine switch to ON.e. Pull starter rope.f. After engine starts, move choke to open.g. Set throttle to desired setting.h. Set

Startup334558B 199. Inspect for leaks. If leaks occur, turn sprayer OFF immediately. Perform Pressure Relief Procedure, page 13. Tighten leaky fitting

2 334558BTable of ContentsModels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Startup 20 334558BSwitch Tip™ and Guard Assembly1. Perform Pressure Relief Procedure, page 13.2. Engage gun trigger lock. Insert Switch Tip. Insert se

Startup334558B 21Clear Tip Clog1. Release trigger, engage trigger lock. Rotate Switch Tip. Disengage trigger lock. Trigger gun to clear clog.2. Engage

Clean Up 22 334558BClean Up1. Perform Pressure Relief Procedure, page 13, steps 1-7.2. Remove Guard and SwitchTip.3. Remove siphon tube set from paint

Clean Up334558B 238. Raise siphon tube above flushing fluid and run sprayer for 15 to 30 seconds to drain fluid. Turn hydraulic valve OFF. Turn engine

Maintenance 24 334558BMaintenanceNOTE: For detailed engine maintenance and specifications, refer to separate Honda Engines Owner’s Manual, supplied.DA

Troubleshooting334558B 25TroubleshootingProblem Cause SolutionGas engine pulls hard (won’t start)Hydraulic pressure is too high Turn hydraulic pressur

Troubleshooting 26 334558BDisplacement pump operates, but output is low on down stroke and/or on both strokesPiston packings worn or damagedTighten pa

Standard Series Pump334558B 27Standard Series PumpRemovalSee pump manual 334654 for pump repair.1. Flush pump.2. Perform Pressure Relief Procedure, pa

ProContractor Series Pump 28 334558B2. Slowly pull engine starter rope until pump rod pin hole is aligned with hydraulic rod hole. Push pin into hole.

ProContractor Series Pump334558B 295. Slide coupler cover up to fully expose rod couplers.6. Remove rod couplers.7. Remove pin.NOTE: Support pump with

Models334558B 3ModelsElectric Motor Kit Options*Performance is limited when using electric motor vs gas engineOEM KitsGH130 Model: Standard 120V Motor

Notes 30 334558BNotes

Parts334558B 31PartsGH™130/200/230/300 Standard Seriesti25097a

Parts 32 334558B234233232228231230a229626160595857116200 1747039180 54150a150b150c150d150f150e150g631032271127535182817913291199200213215217216ti25433

Parts334558B 33Parts ListDanger and Warning labels are available at no cost. Included in Drain Valve Replacement Kit 235014 Included in Drain Valve

Parts 34 334558BParts - EnginesGH™130/200/230 Standard Series882471541539915423343043133106126119882471541531269915423343043133106119162160161ti25491a

Parts334558B 35Parts List*Engine Repair Kits: Danger and Warning labels are available at no cost.Ref. Part Description Qty.7 100023 WASHER, flat, GH1

Parts 36 334558BParts - Fan BeltGH™130/200/230/300 Standard Series2242232222252212265622021121421221944287 1392092782772072062032186201144204551705511

Parts334558B 37Parts ListRef. Part Description Qty.2 101754 PLUG144 119433 BELT, GH130, 200, 2301119432 BELT, GH300148 867539 SCREW, hex head251 11728

Parts 38 334558BPartsGH™130/200/230/300 Standard Series198ti25127aTorque to 70-80 ft-lbs (94.9-108.5 N·m) 11

Parts334558B 39Parts ListRef. Part Description Qty.63 243814 HOSE, coupled186 193031 NUT, retaining, GH1301193394 NUT, retaining, GH200/230/300189 15D

Warnings 4 334558BWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point s

Parts 40 334558BPartsGH™130/200/230/300 Standard Series272293271266ti25128a246245243239242289143283244239283SprayersOEM KitsTorque to 145-155 ft-lbs (

Parts334558B 41Parts ListRef. Part Description Qty.129 15B063 LABEL, warning, hot surface1143 17D050 LABEL, GH130117D051 LABEL, GH200117D053 LABEL

Parts 42 334558BPartsGH™130/200 Standard Series w/ Spray Gun and HoseGH™230/300 Standard Series w/ Spray Gun and HosesRef. Part No. DescriptionQty.202

Parts334558B 43PartsGH™200/230/300 ProContractor Series (OEM Kits)ti25104a

Parts 44 334558BPartsGH™200/230/300 ProContractor Series234233232228231229116200174703918054150a150b150c150d150f150e150g6322779199200213215217216ti251

Parts334558B 45Parts ListDanger and Warning labels are available at no cost. Included in Drain Valve Replacement Kit 245103‡ Included in Filter Repl

Parts 46 334558BParts - EnginesGH™200/230 ProContractor Series882471541539915423343043133106126119882471541531269915423343043133106119162160161ti25491

Parts334558B 47Parts List*Engine Repair Kits: Danger and Warning labels are available at no cost.Ref. Part Description Qty.7 100023 WASHER, flat, GH2

Parts 48 334558BParts - Fan BeltGH™200/230/300 ProContractor Series2242232222252212265622021121421221944287 139209278277207206203218620114420455170551

Parts334558B 49Parts ListRef. Part Description Qty.2 101754 PLUG144 119433 BELT, GH200, 2301119432 BELT, GH300148 867539 SCREW, hex head251 117284 GRI

Warnings334558B 5WARNINGFIRE AND EXPLOSION HAZARDFlammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent

Parts 50 334558BPartsGH™200/230/300 ProContractor Seriesti25132aTorque to 90-110 in-lbs (10.2-12.4 N·m) 11

Parts334558B 51Parts ListRef. Part Description Qty.63 243814 HOSE, coupled1111 24W996 PUMP, kit, displacement, GH200124W998 PUMP, kit, displacement, G

Parts 52 334558BPartsGH™200/230/300 ProContractor Series272293271266ti25456a246245243242239292283143283289244SprayersOEM KitsTorque to 145-155 ft-lbs

Parts334558B 53Parts ListRef. Part Description Qty.129 15B063 LABEL, warning, hot surface1143 17D051 LABEL, GH200117D053 LABEL, GH230117D055 LABEL

Parts 54 334558BPartsGH™200 ProContractor Series Spray Gun and Hoses(Assembled on Hose Reel)GH™230 ProContractor Series Spray Gun and Hoses(Assembled

Parts334558B 55GH™300 ProContractor Series Spray Gun and Hoses(Assembled on Hose Reel)Hose Reel (ProContractor Series)Ref. Part No. DescriptionQty.302

Technical Data 56 334558BTechnical DataGH™130 Standard SeriesUS MetricMaximum fluid working pressure . . . . . . . . 3300 psi 22.8 MPa, 228 barHydrau

Technical Data334558B 57GH™200 Standard SeriesUS MetricMaximum fluid working pressure . . . . . . . . 3300 psi 22.8 MPa, 228 barHydraulic reservoir

Technical Data 58 334558BGH™230 Standard SeriesUS MetricMaximum fluid working pressure. . . . . . . . . 3300 psi 22.8 MPa, 228 barHydraulic reservoir

Technical Data334558B 59Basic Sprayer Wetted Parts:Zinc and nickel-plated carbon steel, stainless steel, PTFE, acetal, chrome plating, leather, V-Maxt

Warnings 6 334558BGas Engine WarningsWARNINGFIRE AND EXPLOSION HAZARDFlammable fumes, such as solvent and paint fumes, in work area can ignite or expl

Technical Data 60 334558BGH™200 ProContractor SeriesUS MetricMaximum fluid working pressure. . . . . . . . . 3300 psi 22.8 MPa, 228 barHydraulic rese

Technical Data334558B 61GH™230 ProContractor SeriesUS MetricMaximum fluid working pressure . . . . . . . . 3300 psi 22.8 MPa, 228 barHydraulic reser

Technical Data 62 334558BBasic Sprayer Wetted Parts:Zinc and nickel-plated carbon steel, stainless steel, PTFE, acetal, chrome plating, leather, V-Max

Technical Data334558B 63Technical Data2.25 in.(57.15 mm)1.813 in.(46.05 mm)1.813 in.(46.05 mm)3/4 - 14NPT Male2.25 in.(57.15 mm)1.813 in.(46.05 mm)2.2

Graco Standard Warranty 64 334558BGraco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and b

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Warnings334558B 7Electric Motor/Gas Engine WarningsWARNINGSKIN INJECTION HAZARD High-pressure spray is able to inject toxins into the body and cause s

Warnings 8 334558BWARNINGEQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury.• Always wear appropriate gloves, eye protection, and a resp

Warnings334558B 9WARNINGENTANGLEMENT HAZARDRotating parts can cause serious injury.• Keep clear of moving parts.• Do not operate equipment with protec