Graco 313883A User Manual

Repair-PartsProMix® 3KSPlural Component Proportioner313883AENGManual and Automatic systems for proportional mixing of plural component coatings. For p

Pressure Relief Procedure 10 313883AFIG. 2: Color Change SolenoidsTI12826aSolvent Solenoid OverridesSolenoid Identification LabelSolenoidIdentificatio

Pressure Relief Procedure313883A 11FIG. 3. ProMix 2KS and ProMix 3KS Wall Mount Fluid StationsMAMBDVBMSSPVDVATI12556aSMFISVA SVBRVBRVAKey: ProMix 2KS

Troubleshooting 12 313883ATroubleshootingNOTE: For complete system troubleshooting, including the EasyKey, A/B Fluid Station, Booth Control, and Optio

Troubleshooting313883A 13Solenoid TroubleshootingNOTE: Refer to the Schematic Diagrams, page 22.FIG. 4: ProMix 2KS Fluid Station Board and Component A

Troubleshooting 14 313883AFIG. 5. ProMix 3KS Fluid Station CAN Isolation Board and Component C SolenoidsTI14704aDump Valve C location (optional)Purge

Troubleshooting313883A 15See FIG. 4 and FIG. 5 to troubleshoot the 2KS and 3KS solenoids. Also see the System Electrical Schematic on pages 24 and 26.

Troubleshooting 16 313883A3KS Fluid Station CAN Isolation Board DiagnosticsSee FIG. 6 and Table 3 to troubleshoot the 3KS fluid station CAN isolation

Troubleshooting313883A 17Table 3: 3KS Fluid Station CAN Isolation Board DiagnosticsComponent Connector Signal Description DiagnosisD7 (green LED) J8 I

Troubleshooting 18 313883AColor Change Board DiagnosticsSee FIG. 7 and Table 4 to troubleshoot the color change board. Also see the System Electrical

Troubleshooting313883A 19Table 4: Color Change Board DiagnosticsLED Connector and Pin Nos.Board 1 Signal DescriptionBoard 2 Signal Description Diagnos

2 313883AContentsRelated Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Equipment Approvals . . . . . . . . . . . . . . . . . . .

Troubleshooting 20 313883APower Supply Module Barrier Board DiagnosticsSee FIG. 8 and Table 5 to troubleshoot the Power Supply Module barrier board. A

Troubleshooting313883A 21Fluid Manifold TroubleshootingSee FIG. 9. To remove the fluid manifold, see page 40. See manual 312581 for complete informati

Schematic Diagrams 22 313883ASchematic DiagramsSystem Pneumatic Schematic (2KS Fluid Panel)3/8 AIR FILTERMANUAL DRAIN5 MICRONWALL MOUNT ONLYFLUSH AIR

Schematic Diagrams313883A 23System Pneumatic Schematic (3KS Fluid Panel)3RD COMP. 13RD COMP. 23RD COMP. 33RD COMP. 43RD COMP. SOLVENTCOLOR 13 (OPTIONA

Schematic Diagrams 24 313883ASystem Electrical SchematicNOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS syst

Schematic Diagrams313883A 25System Electrical SchematicNOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS syste

Schematic Diagrams 26 313883ASystem Electrical SchematicNOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS syst

Schematic Diagrams313883A 27System Electrical SchematicNOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS syste

Schematic Diagrams 28 313883APower Supply Module Electrical Schematic- - + DC OK POWER SUPPLYCOMMON24 VDC+BARRIER BOARDJ4-3 J4-2 J4-1 J1-5 J1-4 J1-3 J

Schematic Diagrams313883A 29Tubing SchematicTI14380aTI14381aA2A4A2 A4B1 B3B1B313TI14850aTo ProMix 2KSWall PanelTable 6: Tubing ChartColor DescriptionS

Related Manuals313883A 3Related ManualsComponent Manuals in EnglishEquipment ApprovalsEquipment approvals appear on the following labels which are att

Service 30 313883AServiceBefore ServicingNOTE: For complete system servicing, including the EasyKey, A/B Fluid Station, and Optional Flow Control, see

Service313883A 31Servicing Power Supply ModuleUpdating SoftwareTo update software, upload new software from your PC using the basic web interface. See

Service 32 313883AReplacing Barrier Board Fuses1. Follow Replacing Barrier Board, steps 1-4.2. Remove the fuse (F1, F2, F3, or F4) from its fuse holde

Service313883A 33FIG. 12: Barrier Board Connectors and FusesDo not remove this screwJ1 (Power In)J4 (From Power Supply)J5(Power to Fluid Station)F1F2F

Service 34 313883AReplacing Power Supply1. Follow Before Servicing, page 30.2. Unlock and open the power supply module door with its key.3. Note posit

Service313883A 353KS Wall Mount Fluid StationPreparation1. Follow Before Servicing, page 30.2. Loosen the 4 screws (215), then remove the Wall Mount F

Service 36 313883AFIG. 14: 258673 3KS Fluid Station CAN Isolation BoardJ3(Power Input)VDCJ2(Color ChangeModule)J1(Booth Control)J8(Communication)SW1D6

Service313883A 37FIG. 15: 3KS Wall Mount Fluid Station211202208205201216209214203206210204215227212207219TI14360a223224222226228237220213, 241

Service 38 313883AReplacing SolenoidsThe Wall Mount Fluid Station has a minimum of 2 sole-noids. If you have options installed, you have additional (o

Service313883A 39Servicing Flow MetersCoriolis Meter1. Follow Before Servicing, page 30.2. To remove and service the Coriolis meter, see man-ual 31359

System Configuration and Part Numbers 4 313883ASystem Configuration and Part NumbersConfigurator KeyThe configured part number for your equipment is p

Service 40 313883AServicing Fluid ManifoldRemoval1. Follow Servicing Flow Meters, Removal steps 1-5, page 39.2. Disconnect air and fluid lines from th

Parts313883A 41PartsConfigurator KeyThe configured part number for your equipment is printed on the equipment identification labels. See the illustrat

Parts 42 313883AProMix 3KS System1013842622957TI14543aTI14382a61125TI12496aTI14378aTI14379a2Detail of Item 25 (on EasyKey Display Board)Detail of Item

Parts313883A 43Color Change Accessory KitsLow Pressure Color Change KitsHigh Pressure Color Change KitsRef. No.Configured Digit (see page 41) or part

Parts 44 313883A258670 Power Supply Module101113103f112120103f124121TI14369aTI14365a103d101103a103b125, 122114TI14370a123103e110115101 (Ref)1171261071

Parts313883A 45258670 Power Supply Module▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.Parts labeled n/a are not a

Parts 46 313883AWall Mount Fluid Station211202208205201216209214203206210204215227212207219TI14360a223224222226228237220213, 241221218217, 240TI14383a

Parts313883A 47Wall Mount Fluid StationNOTE: Parts are shown on page 46, unless noted.▲ Replacement Danger and Warning labels, tags, and cards are ava

Parts 48 313883AAvailable CablesPart No.Color Code Length, ft (m) UsageCables to connect the EasyKey to the ProMix 2KS Fluid Station15U533 Blue 50 (15

Technical Data313883A 49Technical Data* Dependent on flow rate, dose size, and meter resolution.See individual component manuals for additional techni

System Configuration and Part Numbers313883A 5Hazardous Location ApprovalModels using a G3000, G3000HR, or intrinsically safe Coriolis meter for A, B,

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Warnings 6 313883AWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Warnings313883A 7EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury.• Do not operate the unit when fatigued or under the influence of dr

Grounding 8 313883AGroundingCheck ResistanceHave a qualified electrician check resistance between each ProMix component and true earth ground. If resi

Pressure Relief Procedure313883A 9Systems with Color Change and without Dump ValvesNOTE: This procedure relieves pressure through the sampling valve.1