Graco 313998S User Manual Page 1

313998SENRepair - PartsHFR™Hydraulic, Plural-Component, Fixed-Ratio Proportioner.For pouring and dispensing sealants and adhesives and polyurethane fo

Product Configurator10 313998SHose Bundling AccessoriesApplicatorNOTE: When selecting an applicator, if an applicator ischosen which does not have a s

Product Configurator313998S 11B (Blue) Applicator OrificeS-Head and L-HeadGX-1624C933 EP Pour Gun, Pistol Grip, 3/8 in. Purge Rod24C934 EP Pour Gun, M

Product Configurator12 313998SEP™GunIso A (Red) Applicator OrificeS-Head and L-HeadThe A (Red) applicator orifices for the S-Head andL-Head are the sa

Product Configurator313998S 13EP GunAC Power Pack withS-Head/L-Head Hoses, OptionalBoomDispense Valve Interface KitDescription Part For Use With Appli

Product Configurator14 313998SFlow MetersFlow Meter Electronics (Necessary)“A” and “B” Side Flow Meter (One for each side)Flow Meter Calibration Kit (

Product Configurator313998S 15B (Blue) and A (Red) Feed Tanks247616 Desiccant Dryer15C381 Desiccant Dryer Cartridge233048 Drum Pump Accessory Kit24D10

Product Configurator16 313998SAdditional AccessoriesMiscellaneousCommunications Gateway Module (CGM)The HFR Communication Gateway Module allows theuse

Warnings313998S 17WarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Warnings18 313998SFIRE AND EXPLOSION HAZARDFlammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help preventfire a

Important Two-Component Material Information313998S 19Important Two-Component Material InformationIsocyanate ConditionsMaterial Self-ignitionKeep Comp

2 313998SContentsRelated Manuals ...3Models ...4Product Configurator ...5W

A (Red) and B (Blue) Components20 313998SMoisture Sensitivity ofIsocyanatesIsocyanates (ISO) are catalysts used in two componentfoam and polyurea coat

Shutdown313998S 21Shutdown1. Park pumps.a. From the Home screen, press and selectStandby mode.b. Press . Material will dispense. Pump willpark automat

Pressure Relief Procedure22 313998SPressure Relief Procedure1. Shut off feed pumps and agitator, if used.2. Turn PRESSURE RELIEF/DISPENSE valves (SA,S

Flushing313998S 23Flushing• Flush out old fluid with new fluid, or flush out oldfluid with a compatible solvent before introducingnew fluid.• Use the

Repair24 313998SRepairPumplineSee Z-Series Chemical Pumps manual, HFR HydraulicDriver manuals for more detailed pumpline repair infor-mation.Remove Ch

Repair313998S 256. Unthread smaller cylinder from hydraulic driver andslide inside larger cylinder. Use punch slots in lubecylinder to aid rotation if

Repair26 313998SInstall Chemical PumpsReconnect or install a different size chemical pump toachieve desired ratio.1. Install ISO lube cylinder on A si

Repair313998S 27Remove HFR Hydraulic DriverThis procedure removes the HFR Hydraulic Driver soreplacement parts can be installed. See HFR HydraulicDriv

Repair28 313998SRemove PowerHouse PumplineThe Hydraulic Power Pack must be removed to performsome Hydraulic Power Pack repair procedures. In orderto r

Repair313998S 296. While supporting the pumpline, remove the threebolts on each side of the machine securing thepump support brackets to the machine b

Related Manuals313998S 3Related ManualsManuals are available at www.graco.com.Component manuals in U.S. English:System Manuals313997 HFR Setup-Operati

Repair30 313998SInstall PowerHouse PumplineThe Hydraulic Power Pack must be removed to performsome Hydraulic Power Pack repair procedures. In orderto

Repair313998S 31

Repair32 313998SHydraulic Power Pack RepairFIG. 8: Hydraulic DC Power Pack720725723711710708724713712709714705706719717718746734735715716704729702721,

Repair313998S 33Remove Hydraulic Power Pack Shroud1. Remove four screws from base of shroud.2. Lift shroud off of Hydraulic Power Pack.Install Hydraul

Repair34 313998SAdjust Motor Control Module SelectorSwitchThe Motor Control Module uses an 8-position selectorswitch (S) to set system maximum working

Repair313998S 35Install Motor Control ModuleThis procedure starts assuming that the old Motor Con-trol Module is removed from the machine. See RemoveM

Repair36 313998SInstall Hydraulic Power PackThis procedure assumes the Hydraulic Power Pack hasbeen removed from the machine and is assembledexcept fo

Repair313998S 375. Loosen set screw for motor coupler (702) thenremove motor coupler.Install MotorSee FIG. 8 on page 32.1. Use four hex head cap screw

Repair38 313998S5. Apply a light coating of lubricant to seals oftube (711). Install tube (711) onto elbow fitting (710)and straight fitting (709). Ha

Parts313998S 39PartsBase MachineFIG. 11: Base Machine, Image 1 of 6127193123147112110175ti19598a

Models4 313998SModelsSee Product Configurator on page 5 for detailed prod-uct configuration information.* Full load amps with all devices operating at

Parts40 313998SFIG. 12: Base Machine, Image 2 of 6155104156124125155156112105, 150151, 165See Power DistributionBox manualTorque to 300 in-lb (34 N•m)

Parts313998S 41FIG. 13: Base Machine, Image 3 of 6161102101176110108132129130128110121115114Torque to 40-50 ft-lb (54-68 N•m).IsoGuard Select fluid, 2

Parts42 313998SFIG. 14: Base Machine, Image 4 of 6118, 119, 120116, 117168110160146132110163Apply sealant to pipe threads.Do not apply sealant to thre

Parts313998S 43FIG. 15: Base Machine, Image 5 of 6126122142132166153183††143141131106131139136134135144, 145144, 1451831531661321221265Torque to 50-60

Parts44 313998SFIG. 16: Base Machine, Image 6 of 624C352_313998_11194196195

Parts313998S 45Ref Part DescriptionQuantityBASE,fixed ratio,non-stainlessBASE,fixed ratio,stainless101 MODULE, power pack, enclosure, assy 1 1102 24M0

Parts46 313998S† See Z-Series Chemical Pumps manual for partsinformation.▲ Replacement Danger and Warning labels, tags andcards are available at no co

Parts313998S 47Base Machine Sub-AssembliesHFR Hydraulic Driver 258771See the HFR Hydraulic Driver manual 3A0020 for partsinformation.Z-Series Chemical

Parts48 313998SNon-Stainless Steel Fluid Manifold 255629,Stainless Steel Fluid Manifold 289999Aluminum Manifold with Stainless Steel Fittings, 24P1663

Parts313998S 49▲ Replacement Warning labels, signs, tags, and cardsare available at no cost.† Included in the following complete valve kits*:Assembly

Product Configurator313998S 5Product ConfiguratorAn example of the product configurator would be the following configurator code.The following part nu

Parts50 313998SNon-SST Fluid Inlet Assemblies, 255159Aluminum Fluid Inlet Assemblies with Stainless Steel Fittings, 24P167--- Not available for indivi

Parts313998S 51SST Fluid Inlet Assemblies506** Apply sealant and tape to all non-swiveling threads.508504503502501505,507509501, 512B (Blue) Side Asse

Parts52 313998SPower Pack Module▲ Replacement Danger and Warning labels, tags andcards are available at no cost.608609606605601603604607610Torque to 1

Parts313998S 53

Parts54 313998SPower Pack Module Sub-AssembliesHydraulic DC Power Pack ModuleFIG. 17: Hydraulic DC Power Pack72072572371171070872471371270971470570671

Parts313998S 55▲ Replacement Danger and Warning labels, tags andcards are available at no cost.Ref Part Description Qty701 24C719 MOTOR, power connect

Parts56 313998SHeat Exchanger Assembly801804806802807805Torque to 65 ft-lb (88 N•m).Apply lubricant to o-rings beforeassembling.Torque to 8 ft-lb (11

Parts313998S 57Heater OptionsFIG. 18: Heater Options, Image 1 of 4Assembly NPT portion of Ref. 938 into Ref.907. Tighten to tight minus 1 turnapproxim

Parts58 313998SFIG. 19: Heater Options, Image 2 of 41935934933938928927921905907905Non-Heated Models Only915121234Ref. 924, 258757 shown88724C327_3139

Parts313998S 59Ref Part DescriptionQuantityA (Red) and B (Blue) Primary Heaters,A (Red) and B (Blue) Hose HeatA (Red) and B (Blue) Primary Heaters,One

Product Configurator6 313998S† Pump size listed is the combined volume dispensedin one extending stroke and one retracting stroke.Ref. 5 Part Primary/

Parts60 313998S▲ Replacement Danger and Warning labels, tags andcards are available at no cost.926 123398 PLUG, hole, 1.5"dia 2 2 2123589 BUSHING

Parts313998S 61FIG. 20: Heater Options, Image 3 of 4Torque to 17 ft-lb (23 N•m).Apply lubricant to threads of tube fitting andtorque to 21 ft-lb (28 N

Parts62 313998SFIG. 21: Heater Options, Image 4 of 4ti17874a91308135413341343134513441348134613471354134913531347134613441345134313511350

Parts313998S 63QuantityRef Part Description24G617, HEATER, fix, pr,1hose, 1fts, viscon24J105, HEATER, fix, pr, 1viscon, 1 std24J106, HEATER, fix, pr,

Parts64 313998S1337 070268 LUBRICANT, thread 1 1 1 1 1 11338 123325 FITTING, compression, 1/8npt, ss 1 1 11339 070408 SEALANT, pipe, sst 1 1 1 1 1 113

Parts313998S 65Heater Sub-AssembliesHeat Power Panel ModuleFIG. 22: Heat Power Panel Modules1004, 10061004, 100610071004,1005,10011005, 10061003101410

Parts66 313998SFIG. 23: Heat Power Panel Modules1005, 10061004, 100610071004,1004,1004, 1006101110031014101210061006100210151016100910101008Tie wires

Parts313998S 67Ref Part DescriptionQuantityMODULE, panel,pwr, heat, hose, pr, hvMODULE, panel,pwr, heat, hose, hvMODULE, panel,pwr, heat, pri, hvMODUL

Parts68 313998SHeater - Aluminum with Carbon Steel Fittings, 24C426Heater - Aluminum with Stainless Steel Fittings, 24P1651106110411031105110511021107

Parts313998S 69--- Not available for individual sale.◆ Item 1106 include fluoroelastomer o-ring.RefPartDescription QtyAssembly24C426Assembly24P1651101

Product Configurator313998S 7Whip Hose BundlesIndividual B (Blue) Heated WhipHoseIndividual A (Red) Heated WhipHosePart Description24H076 10 ft (3 m)

Parts70 313998SHeater 24J787ti17875a140114331412141014021403140414091434140514041406140714081409143514101408142914121430143114111423142114261416142214

Parts313998S 71▲Replacement Danger and Warning labels, tags andcards are available at no cost.--- Not for individual sale† Items available for purchas

Kits72 313998SKitsDC Power Pack Pressure Adjustment Kit, 24C067This kit provides a release for excess pressure in the hydraulic system. It must be ins

Kits313998S 73DC Power Pack HydraulicPressure Adjustment SetupThis kit provides a release for excess pressure in thehydraulic system. It must be insta

Logic Drawings74 313998SLogic Drawings230V, 1 Phase, No HeatFIG. 24: 230V, 1 Phase, No Heat Logic Drawing; Page 1 of 114014914714514211013813613413213

Logic Drawings313998S 75230V, 1 Phase, with HeatFIG. 25: 230V, 1 Phase, with Heat Logic Drawing; Page 1 of 2140149147145142110138136134132130128126124

Logic Drawings76 313998SFIG. 26: 230V, 1 Phase, with Heat Logic Drawing; Page 2 of 2190199197195192160188186184182180178176174172170168164166162158156

Logic Drawings313998S 77230V, 3 Phase, No HeatFIG. 27: 230V, 3 Phase, No Heat Logic Drawing; Page 1 of 11401491471451421101381361341321301281261241221

Logic Drawings78 313998S230V, 3 Phase, with HeatFIG. 28: 230V, 3 Phase, with Heat Logic Drawing; Page 1 of 2140149147145142110138136134132130128126124

Logic Drawings313998S 79FIG. 29: 230V, 3 Phase, with Heat Logic Drawing; Page 2 of 2190199197195192160188186184182180178176174172170168164166162158156

Product Configurator8 313998SHosesB (Blue) IndividualPart Description24D111 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Stainless Steel,3500 psi24D115 Dual Hose

Logic Drawings80 313998S400V, 3 Phase, No HeatFIG. 30: 400V, 3 Phase, No Heat Logic Drawing; Page 1 of 11401491471451421101381361341321301281261241221

Logic Drawings313998S 81400V, 3 Phase, with HeatFIG. 31: 400V, 3 Phase, with Heat Logic Drawing; Page 1 of 2140149147145142110138136134132130128126124

Logic Drawings82 313998SFIG. 32: 400V, 3 Phase, with Heat Logic Drawing; Page 2 of 2190199197195192160188186184182180178176174172170168164166162158156

Logic Drawings313998S 83A (Red) HeatFIG. 33: A (Red) Heat Logic Drawing, Page 1 of 2M8 3 PINFEMALE341M12 5 PINMALE54321CAN COMM PORTM12 5 PINMALE54321

Logic Drawings84 313998SFIG. 34: A (Red) Heat Logic Drawing, Page 2 of 2725735733731727695723721719717715713711709707705703699701697693691689687685726

Logic Drawings313998S 85B (Blue) HeatFIG. 35: B (Blue) Heat Logic Drawing, Page 1 of 2M8 3 PINFEMALE341M12 5 PINMALE54321CAN COMM PORTM12 5 PINMALE543

Logic Drawings86 313998SFIG. 36: B (Blue) Heat Logic Drawing, Page 2 of 258559559359158755558358157957757557357156956756556355956155755355154954754558

Logic Drawings313998S 87DC Hydraulic Power PackFIG. 37: DC Hydraulic Power Pack Logic Drawing, Page 1 of 193093993793593290092892692492292091891691491

Logic Drawings88 313998SMotor Control Module (MCM)For MCM wiring of Circ Spray Models, see the HFR for Circ Spray Operation manual.FIG. 38: Motor Cont

Logic Drawings313998S 89FIG. 39: Motor Control Module (MCM) Logic Drawing, Page 2 of 2BLKL2L3L1GNDRTD2904321M8 4 PINMALEM8 4 PINFEMALE4321OIL TEMPEXCS

Product Configurator313998S 9A (Red) IndividualPart Description24E901 Heated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi24E903 Heated Hose, 10 ft, 1/4, Ca

Logic Drawings90 313998SMiscellaneous PowerFIG. 40: Miscellaneous Power Logic Drawing, Page 1 of 2CON794A1A2CR50411 14MISC B - BLUEHI VOLUMEPG13313579

Logic Drawings313998S 91FIG. 41: Miscellaneous Power Logic Drawing, Page 2 of 286187186986786383185985785585385184984784584384183983583783382982782582

Technical Data92 313998STechnical DataAll other brand names or marks are used for identification purposes and are trademarks of their respective owner

Motor Control Module Technical Data313998S 93Motor Control Module Technical DataOvertemperature protection is provided to protect from motor overload.

All written and visual data contained in this document reflects the latest product information available at the time of publication.Graco reserves the