Graco 312054J User Manual Page 11

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Installation
312054J 11
Tubing
Preparation
1. Measure approximate lengths of tube bundles, leav-
ing extra length for trimming at the lube points.
2. Cut the outside sheath on tube bundles back to the
point where this bundle meets it’s first lube point. Be
careful not to puncture or cut the tubes inside.
Use a stripper to help prevent damage to the tubes.
3. Peel back the outside sheath onto itself to create a
collar and cut off the excess. Be careful not to
sever the remaining sheath or tubes.
4. Align tubing with fitting. Make cuts square and clean
with an anvil type cutter.
5. Allow ample slack for tube movement and ease of
installation.
Installation
A self aligned ferrule is supplied with all 3/16 in. and
5/16 in. fittings. It is not necessary to remove the nut and
ferrule to seat the tube into the fitting.
1. Make sure the tube is well seated into each fitting.
Brass inserts are supplied with kits for use with 5/16
in. tubing. These inserts must be used at every 5/16
in. connection.
2. Route the 5/16 in. main line tube from the pump to
the manifolds.
NOTE: The 5/16 in. main line tube may also be used as
the air supply line to the solenoid. It should be routed
inside the frame for protection and well secured.
Filling System and Start Up
NOTICE
When installing the tubing avoid routing it close to a
heat source such as an exhaust manifold, muffler,
turbocharger, etc.
Non-approved nylon or air brake tubing should not
be used.
Always use approved 3/16 in. (5 mm) and 5/16 in.
(8 mm) OD tubing.
The 3/16 in. (5 mm) tubing comes in three configu-
rations.
Single tubes: black or orange,
2 tube bundles: black with an orange tube
inside sheath.
3 tube bundle: black, blue and orange tube
inside a sheath.
• The orange tube is connected to the highest
output meter.
• The blue tube is connected to a lesser or
equal output meter.
The black tube is connected to the lowest or
equal output meter of the bundle group.
NOTICE
The Grease Jockey system is designed to pump
lightweight fluid greases and oil over a wide range
of conditions.
Choose a lubricant compatible with the system’s
operating temperature.
Use lubricant part number 557941, or a quality
NLGI “0” or “00” lithium base grease with an “EP”
additive.
Systems using fluid grease:
MUST use NGLI grade “00” grease at tempera-
tures below 50°F (10 °C).
MAY use NGLI grade “0” or “0” at temperatures
above 50°F (10 °C).
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